Part I – For the Float Builder
For Float Supplies
5
Visit
http://www.victorycorps.com/floats.html
’
Or Call 1-800-328-6120
PART I -- For the Float Builder
How to Build a
Parade Float
The noun "FLOAT" is like "parade" in that it
can mean many things: A regulating device, a
fishing bobber, a life preserver, a barometer
gauge, a buoyant dock, a brewing vat, a
plasterer's tool, a harrow, and so on. Looking
down the list of definitions you will also find:
"A flat-topped vehicle without sides for
carrying displayed exhibits or objects in a
procession; also, such a vehicle with its
displayed exhibits or objects."
In the business of building floats, a float is
often called a "production." The word "float"
was probably first used to mean a parade car
because that's what a float should seem to
do— "float". And it achieves the appearance of
floating through its special construction and
its embellishments, including the all-
important fringe, which hides the wheels and
gives it the look of being suspended in the air,
gliding along without support.
There are schools that offer credits to
members of manual training classes for their
work in building floats for the hometown
parade. Many small business owners build
their own float in their garage, keeping it
carefully hidden until the day of glory. Some
of them have become very adept at this do-it-
yourself construction. Clubs have made
wintertime projects of building floats. Private
individuals with a flair for form and color
have made a hobby of designing them. A float
is a personal creation.
Making a Beginning
Making a BeginningMaking a Beginning
Making a Beginning
To begin with, you will need four wheels,
attached, of course, to axles, and a framework
In some cases, float builders have started with
nothing but wheels and axles, sometimes
only wheels and one axle. Two-wheeled floats
can be found. But the four-wheeled variety is
much more stable and easier to work with.
Floats may be built on trailers, trucks, cars,
wagons — almost anything that can move,
even boats, though the chance to build
floating floats comes infrequently. Eighty per
cent of all floats start with a flat platform: a
truck bed or a trailer. If it's a truck, the design
should blend the cab into the picture, or the
cab may be removed and a special space left
for the driver. A small tractor generally pulls a
trailer, and that, too, is included in the
decorative scheme.
Suppose you're planning to build a float, and
you already have a trailer. Your next concern
is a place for construction, and space of this
type is at a premium. If several floats are to be
built, the construction site should be a large,
open building, preferably without roof-
support posts. And with doors large enough
for egress. An airplane hangar is the ideal
location for float building. In a small town,
the lumberyard building generally offers the
roominess needed, as well as a good supply of
basic materials.
Try for Novelty
Try for NoveltyTry for Novelty
Try for Novelty
There are a few basic designs, which are
always good, with different decorative
touches, but you may prefer to try for novelty.
You have two elements to work with: shape
and color. Too often the effect of a float is
spoiled because it sticks too closely to the
Part I – For the Float Builder
For Float Supplies
6
Visit
http://www.victorycorps.com/floats.html
’
Or Call 1-800-328-6120
practical outlines of the vehicle on which it
was built. The idea is to mask the
underpinnings completely by varying the
overall shape, by working curves and swirls
into the ground plan, and developing an
imaginative topside form . Almost every float
has a climactic point: the place where the
personalities ride, or the massive emblem is
mounted, or an animated figure goes through
its paces. The upper levels of the float are
shaped to lead the eye to this point.
Once you have established your design, you
fill out the ground outline with plain, light
lumber, cut in whatever curves are necessary,
and fastened securely with nails or bolts to
the trailer bed. When your lateral shape is set,
the vertical outlines, transverse,fore,-and-aft,
are cut in plywood or wallboard and securely
mounted. If your float is to carry live figures,
platforms for them must be rigidly built and
provided with unobtrusive braces for float
riders to hold on to. If several riders are to
populate the float, they should be placed at
two or three different levels, highest at the
rear and center. Any float should be
symmetrical, one side the same as the other.
The sidewalk-bound onlooker will get no
opportunity to move around and look at any
mysteries on the other side.
In all this construction, you make allowance
for wheel clearance, springing, and the
turning radius of the float. You should
inspect the parade route to note any bumps
or depressions for which allowance must be
made, so your float doesn't scrape a forward
or rear overhang. If the float is on a truck, see
to it that no flammable material is near the
hot exhaust line. You may decide to rig a
special extension to carry exhaust beyond the
overhang. It's advisable, and it's wise, too, to
wrap the exhaust pipe to increase the safety
factor.
Having come this far, you have the skeleton
of a float or basic framework, undecorated,
only partially shaped. Next you round out the
shape, to form it into curves and hollows, or
to give it that streamlined look. Perhaps part
of the exposed portion of your float is solid
material, woodcut to shape, or plaster. These
surfaces should be painted before any of the
other finishing material is added. You might
sprinkle or glitter over the freshly painted
surfaces to give these an eye-catching sparkle.
Putting on the Finish
Putting on the FinishPutting on the Finish
Putting on the Finish
Many special decorative shapes are available
already molded in heavy materials exclusively
for float use. To the outline, after the exposed
portions are painted, attach any of a number
of finishing materials—vinyl or metallic floral
sheeting, in a rainbow of colors, or with
designs worked in; aluminum foil paper, also
in many colors, used flat or crumpled before
application to increase its light-scattering
properties, sparkle sheeting, or any other of
various finishes which may catch your eye.
Artificial flowers, or real ones, may be
attached, as may stars, crescents or other
appropriate decorative cutouts..
Part of your float may require mats, or vinyl
and metallic twists to accentuate its lines.
Your choice is wide. The materials you select
are applied with special adhesives or stapling
devices. And the finish itself is subject to
some corrective shaping to get exactly the
outline you want.
Metallic or vinyl fringe goes around the
bottom of the vehicle to mask the running
gear. A float is generally built with its bottom
level spaced from the pavement to suit the
length of the fringe. If a fifteen-inch fringe is
used, the float edge is built fifteen inches
from the pavement. With a one-inch overlap
for fastening, this allows a one-inch clearance,
just right to create the illusion of floating.
Part I – For the Float Builder
For Float Supplies
7
Visit
http://www.victorycorps.com/floats.html
’
Or Call 1-800-328-6120
You now have a standard float which, it your
estimate of limitations is correct, is ready to
go into the parade.
The Animated Float
The Animated FloatThe Animated Float
The Animated Float
The standard float, without decorative
sidecars, has some noteworthy cousins of
more elaborate design. Animated floats have
been built more and more cleverly each year.
Fish blow bubbles, figures walk, dogs pull
sleds, waterwheels turn, windmills revolve
and mannequins play music.
These involve a basic departure in the
building of a float; the groundwork for a
powered float is at least twice that of the
conventional production. The mechanized
equipment must be built, installed, tested and
anchored. It must stand the strain of traffic
before the rest of the work goes forward.
Endless belts, gear trains, eccentric
mechanisms—virtually every transmission
device has been used in float animation. What
makes the whole idea possible is the portable
power generator, and its installation involves
still more wrinkles in basic float design.
Provisions must be made for safely
exhausting the small but efficient gas engines
which run them. The design must also allow
plenty of ventilation, since most of these
engines are air-cooled.
The wiring that goes into some animated
designs may be complex, and should be
installed and tested when the float is in the
frame state. There will be little opportunity to
make changes after the production is
decorated. In some cases, animation is
powered by a driveshaft clutched and geared
directly to a gas engine, eliminating wiring.
Gas - electric power permits greater control.
Occasionally power engines must be
additionally muffled to prevent discord with
the music of a following band, or just to mask
the obvious.
Float design should allow for wind pressure,
and internal bracing should guarantee that
surfaces exposed to gusts of wind aren't
damaged. Above all, with a powered float,
make sure that its working parts are
accessible for repair from the inside. Many a
float sponsor has had his day ruined by
learning that a spark plug couldn't be
changed without breaking through the
decorative capsule, necessitating additional
repairs. Some sponsors insist that a float-
builder be on hand, with materials, as a
parade is about to start, to make decorative
repairs quickly in case of minor accident.
What Colors?
What Colors?What Colors?
What Colors?
Too many builders, particularly those with
limited experience, worry about color. Few
colors will clash on floats. The materials are
brilliant and more likely to accent the hues of
other materials than to cause discord. Pastels
are used more and more in float decoration,
chiefly to set off strong colors, and it is in
pastels that conflict is most likely. Don't
imitate Christmas and do the job up in
conventional red and green, but strive for
novelty. You may find your color scheme in
the theme of your parade, or in the idea of
your float itself.
Some nationality groups with strong
influences in parade cities prefer particular
groups of colors, perhaps those of their old-
country flags. Some of the new metallic
materials, and the neutral plastics, make color
selection unnecessary. It's show and glitter
you're after, and the golds and silvers have it.
A patriotic parade has a general color scheme
already established.
Presented By Victory Corps
Minneapolis, MN
Tel: 1-800-328-6120
Email:
victorycorp[email protected]
http://www.victorycorps.com
8
Basic Steps of Parade Float Construction
Basic steps of construction for a 7’ X 20’ parade float on a 4-wheel trailer chassis
Width between bolster stakes will vary on
different makes of trailers. Build 2” X 10”
base frame (stringers and spreaders) to fit
between bolster stakes of trailer being used
Place trailer chassis on level surface
Step 1
2” X 4” brace blocks
2” X 10” stringers
2” X 10” spreaders
1” X 4” X braces
Bolt frame to bolster stakes
Step 2
Use 2” X 12” lumber for stringers and spreaders
on floats over 25’ long
Nail 2” X 4” joists
to stringers
2” X 4” joists
2” X 4” stud ties
at front and rear
of frame
Step 3
Extend reach bar to
get desired wheel-base
9
PLAN STEP 1
9’ 10”
3’ 6”
PLAN STEP 2
16’ 2”
3’ 6”
PLAN STEP 3
7’ 0” 16’ 2”
10
Floor in trailer platform with 1” X 6” boards
(wider boards may be used if desired)
Nail boards to
2” X 4” studs
Step 4
Nail apron to trailer platform
1” X 2”
3.
Remaining
measurement is height
to build apron framework
2.
Deduct 15”
to allow for fringe drop
To determine apron height:
1.
Measure distance between top
Step 5
of trailer platform and ground
Nail cross members
between apron sides
and brace them to
2” X 10” stringers
Apron brace
Lower cross member on apron front frame
is elevated to allow for trailer tongue clearance
Step 6
Ground line
11
PLAN STEP 4
16’ 2”
7’ 0”
PLAN STEPS 5 –6
20’ 0”
7’ 3”
2’ 1”
3’ 4”
1’ 3”
STEP 7
Overlap succeeding
sheets at least 1”
or more
Pin overlapping sheets
together where material
joins over open framework
Starting at the
back, staple
floral sheets to
apron frame
12
Area to build superstructure
Step 8
Staple fringe to base of apron
Staple festooning
over fringe tape
Wallboard background section
Background
support frame
Superstructure
framing
Step 9
Wallboard or
plywood contours
13
Step 10
14
W
ALLBOARD OR PLYWOOD CONTOURS
A variety of float bed designs may
be made from the basic
construction by the use of cut-out
contour shapes of wallboard or
plywood.
Nail 1” X 2” cross members between contours. Nail
braces to these members from 2” X 10” stringers.
15
By the use of pliable wallboard attached to wood construction front and rear, you can
easily disguise the box-like understructure. Curved or angular surfaces add to the
streamlined rhythm of a float.
16
E
XAMPLES OF
S
UPERSTRUCTURE
By the employment of simple geometric shapes based
upon the triangle, the circle, and the rectangle, interesting
elevations can be designed. Long flowing lines, curved or
angular, help give your float a feeling of architectural scale
.
17
E
XAMPLES OF
S
UPERSTRUCTURE
18
F
LOAT
D
ESIGNS
V
IEWED FROM THE
F
RONT
Parade audiences are curious to see the float next in line. The front elevation must,
therefore, be given careful thought. Simple geometric shapes are the basis of many interesting
variations.
19
W
ATER
P
ARADES
: B
ARGE AND
F
LOAT
C
ONSTRUCTION
A barge, 8’ wide and 20’ long, suitable for carrying a float display on water, such as those pictured
on this page, can be made with four 50-gallon drums and a wooden framework
(Ill. No. 1).
Floats to be displayed in a water parade are constructed in the same manner as for a street parade
with two exceptions: the barge (ill. No. 1) replaces the four-wheel trailer and the apron around the
float is eliminated entirely.
Construction is started by building a flat platform the size of the barge, upon which the frame for
the superstructure is built, the same as you would on a trailer platform. After construction, the
float can be completely decorated, except for the fringe, and stored until the day it is to be entered
in the parade.
The procedure for assembling a water parade, as outlined by the directors of the “Venetian Water
Parade” at Ladysmith, WI, is as follows:
★
All barges are placed on the shore near
the water.
★
The float displays are transported from
the storage to the assembly area on
large flatbed trucks.
★
The floats are transferred off the trucks
onto the barges by the crew of
assembly men.
★
The floats are then fastened securely to
the barges with wire and the fringe is stapled around the edges of the float platforms.
★
A mobile boom crane, fitted with a durable cable sling that is looped around under
each end of the barges, is used to lift the assembled units off from the shore and place
them out on the water.
★
Each float is then tied to an outboard motor boat (as in ill. No. 2) and taken to the line-
up area where it is anchored until parade time.
20
B
ASIC
C
ONSTRUCTION OF A
F
LOAT
F
RAME FOR A
F
LAT
B
ED
T
RUCK
1 x 4
7’ 10 ½”
2” x 4”
4’ 3”
1” X 4”
“X” brace
Wire frame to bumper
21
8’ 0”
3’ 0”
1’ 3”
2” lattice 1 x 2 apron frame
22
C
AMOUFLAGING THE
T
RUCK
F
ORM
Wallboard cutouts can be used to hide the truck cab and also to produce a
sweeping shape at the rear of the platform. Many variations are possible.
23
A
PPLICATIONS OF
F
LORAL
S
HEETING
Floral sheeting, the most widely used of all the float covering materials, is a product especially
manufactured for decorating parade floats. This material, made in a variety of colors, has
hundreds of tissue floral petals glued on a cloth backing, giving it a thick, soft, fluffy
appearance. This material is produced in sheets approximately 1 yard square and can be cut
into pieces and joined together again with pins without the seams showing.
1.
After unpacking sheets, “fluff” out petals
by shaking, as you would a rug.
4.
To pin sheets together, where the
under side is inaccessible to punch
pin back through the material with
your fingers (such as chicken wire
forms, etc.), use an ice pick to guide
the pin as shown in illustrations A-B-C-
D.
A.
Push pin through material
2.
Floral sheeting may be torn into narrower
pieces, tearing down the narrow weave of
the cloth backing as illustrated. Use scissors
for all other cuts.
B.
Push ice pick through
material
C.
3.
[A] Starting at the back, staple floral sheets
to apron frame.
[B] Overlap succeeding sheets at least 1” Use ice pick
or more. to guide the
[C] Pin overlapping sheets together where pin back
material joins over open
A
framework.
D.
Pin
C
B
Chicken wire foam
24
F
OIL
P
APER FOR
D
ECORATING
P
ARADE
F
LOATS
Foil paper is aluminum foil with a paper backing. This should be applied to solid surfaces such as
wallboard, wooden platforms, etc.
After crinkling foil, staple securely to
solid surfaces of float.
Foil paper with a strong cloth backing is produced
under the trade-name “Sparkle Sheeting.” This
cloth-backed material is made for use over open
framework, or it may be pinned onto irregular
forms such as chicken wire contours.
.
5. Open the folds and lightly
smooth out the foil paper.
It will then have a crinkly,
sparkling appearance.
7. Staple the edges down and then staple at random over the
entire surface of the foil paper to hold it down securely
.
Nail wallboard, boxboard, or
plywood over open framework to
make a solid surface for stapling
on foil paper
1.Unroll foil paper
2. Fold foil down
length at center
but do not crease
on the fold.
3. Repeat fold
down the length of
foil paper. Folded
length should now
be about 6½
”
wide.
4. Using both
hands, crush paper
together down the
entire length of
foil.
6. Fold under
the edges along
the length of foil
p
a
p
er.
25
T
INSEL
F
LITTER AND
D
IAMOND
D
UST
Many effects may be achieved with these sparkling products. Gold, silver, or colored tinsel
flitter gives a glittering, diamond-sparkle to stars, cut-out letters, figures, etc. A beautiful,
snowy, sparkling appearance may be had by using white diamond dust over white or light-
colored paints.
Tinsel flitter and diamond dust may be applied with one of the following adhesives:
★
White latex
adhesive
★
Shellac
★
Glue
★
Waterglass
★
Paint
1.
Place object to be flittered on a large piece of paper.
Apply a coat of adhesive on the portion of the object
to be flittered, such as on the outline edge of a letter
or over the entire face of a cut-out star.
2.
Sprinkle the flitter
generously into the
wet adhesive.
4.
Pour the surplus
flitter on the paper
back into the
container
3.
Lift the object and shake off the surplus flitter
onto the paper. Lay object aside until adhesive is dry.
26
T
HE
A
PPLICATION OF
C
UT
-
OUT
L
ETTERS TO
F
LOAT
A
PRON
1.
Arrange letters on float
platform above the apron
side to determine spacing.
2.
Hold a letter against apron side so there is
equal space above and below it.
3.
Measure space between lower apron and
board and bottom of letter.
8. After all letters have been fastened to float, remove guide
line string and pull nails.
4.
Mark this measurement at each end of
apron and drive nails at these points.
5. Tie a string tightly
between nails. This is the
lettering guide line.
6. To fasten cut-out
wallboard letters, place
bottom of letter along
guide line string and nail
to center board of apron
7. To fasten cut-out letters
of floral sheeting or foil
paper:
(a)
Apply a coat of adhesive
to back of letter.
(b) Place bottom of letter
along guide line string and
press firmly over entire
face of letter until it
adheres to float.
27
F
LORAL
C
AR
D
ECORATION
Width: build frame so that there is a
slight clearance on front wheels when
they are fully turned to the right and left.
Splice long pieces
if necessary
Length: Build frame to fit outside
of bumpers
Base frame
Base frame is hung from supports
across front and rear bumpers
1 x 4 1” X 2” tie
braces across
frame corners
Hang base frame from bumpers as shown in illustration [A] or [B].
[A] For cars with bumpers close to body
[B] For cars with bumpers extended out from body
Pad between all
parts of frame
that may rub
on car body
1 x 4
1 x 4 legs 1 x 4
Wire support cross-
Nail plate support to legs hangers to bumper beam
so that bottom of frame 1 x 4
will be 15” off from the Ground line legs
ground
28
Starting at top of car, pin floral sheeting squares
together to form blanket over body. Pin sheets
to cloth strips frequently to hold blanket to car.
Note: Always push pin-point back to outside so
that it will not scratch finish.
Tie cloth strips to door or window
handles inside of car.
Pad frame with soft material at
points where it may rub car body.
Leave opening at car grille for
air intake. Decorate with vertical
spaced strips of festoon.
Staple floral sheeting and fringe to base frame.
Trim fringe tape heading with festoon.
Fasten flowers and festoon trim on
windshield with tape and string.
Tie a network of cloth strips or
cotton twill tape from base
frame over body of car.
29
H
OW TO
F
ASTEN
F
ESTOON
D
ECORATION TO
A
UTOMOBILE
Cut pieces of string about
12” long. Cut pieces of
decorator’s tape about 3” long.
To make rosettes at tie points, cut about a
9” piece of festoon of a contrasting color
and roll into a ball.
Tie knot in string (do not tie so tight
that tape will pull away from metal).
Cut off long ends of string if rosette
is not going to be used.
Trimming Materials for Floats and Car Decorations
1.
Tissue fringe is used basically as a drop
between the apron frame and the ground to
hide the wheels and give the display a
“floating” appearance. It may be used,
however, as an attractive decoration in
many other ways, such as the examples in
illustrations 2 and 3.
6
5
7
4
1
2
3
Tape string to auto at
points where festoon is
to be fastened. Press tape
firmly down each side of
piece of string.
Place festoon over tape
and loop the string
around it.
30
Staple festoon trim
Staple fringe to arch
Rattan or lattice
arch
2.
Tissue fringe stapled to rattan or lattice arches
3.
Tissue fringe drapes
4.
Tissue festoon roping, the most versatile float
trimming material, may be stapled around apron
base to hide the fringe tape heading, or be used
to achieve several other decorating effects, some
of which are shown in illustrations 5-6-7-8.
5.
Festoon draped in a double row.
31
6
6. Modernistic lines of festoon
7. Festoon pattern trim
7
8. Car decoration
9. Tissue tassels of a contrasting color
applied over fringe
10. Tissue tassels combined
with flower rosettes and
festoon drapes.
8
9
10
32
B
ASIC
W
IRING
L
AYOUT USING
110 V
OLT
G
ENERATOR
Circuit No. 2
Line
lights
110 volt electric generator
2 circuit fuse and switch box
with 110 volt generator
Twist-lock Flood
connector bulbs
Circuit No. 1
Tape line to
tongue
Pin type Bakelite sockets
This pin type socket, widely used for float wiring,
is easily connected without stripping insulation by
placing wires in pin slots and tightening base cap.
Hole drilled through float surface
to fit barrel of socket ¼” Stove bolt
pipe strap
To clamp
socket,
tighten
bolt Fasten
to float
Recessed Sockets
This method of mounting allows wiring to be under the framework
Line to
towing
unit
An inexpensive flood light bracket can be
made with perforated pipe strap, a pin
type socket, and a ¼” bolt. After
mounting, the bracket is easily bent to
direct the flood bulb to the desired angle.
Spot bulb
33
Diagram of Battery Connections for
36-Volt Lighting System
When a 110 volt portable electric generator is not
available for light power to illuminate a parade float,
power for smaller voltage systems may be supplied
with batteries. It should be taken into consideration,
however, when planning your lighting with battery
power, that the bulbs required (25-watt and 50-watt –
medium base) for systems from 6 to 36 volts, may not
be available locally and will have to be ordered from
an out-of-town supplier. The reflector type spot and
flood bulbs used in the 110 volt systems are not
Light sockets 6 volt
Ground batteries
Knife switch
Positive
manufactured in the smaller voltages. Use the
attachable type reflector made to fit over an ordinary
light bulb, with battery powered systems. Use six
batteries of 6-volts each connected in series.
Use 30 volt bulbs (25 watts each for general
illumination, 50 watts each with attachable reflectors)
Total lighting should not exceed a maximum of 600
watts, which is the equivalent of twenty-four 25-watt
bulbs or sixteen 25-watt and four 50-watt bulbs. This
system should give illumination for approximately 2
hours, starting with batteries at full charge.
Diagram of Battery Connections for
6-volt Lighting System
Use six batteries of 6 volts each connected in parallel.
Use 6 volt bulbs (25 watts each for general
illumination, 50 watts each with attachable
reflectors).Total lighting should not exceed a
maximum of 600 watts, which is the equivalent of
twenty-four 25-watt bulbs or sixteen 25-watt and four
50-watt bulbs. This system should give approximately
2 hours of illumination, starting with the batteries at
full charge.
Light sockets 6 volt batteries
Knife switch
Ground
Positive
6 volt
110 volt reflector type
flood or spot bulb Pin type socket
S
URFACE
W
IRING
Pin type sockets
Flood light
bracket
Clear bulbs
Insulated staples
Extreme care should be taken when applying decorating material
over surface wiring to prevent driving a staple into the wires.
Take extra caution when applying foil paper because it is a good
conductor of electricity.
3
8
EXAMPLES OF PARADE FLOAT DECORATING MATERIALS
Fringe adds a bright festive atmosphere to any event. Made of standard wet look Vinyl,
fringe is the perfect trimming for any occasion.
Festooning is the economical way to decorate. It’s method of manufacture also allows for more
color flexibility than twist because it can combine five colors for your theme. This combination
tissue/vinyl product is a great way to decorate large areas inexpensively.
Plastic Decorating Pomps. Do you like that old fashioned look, but need weather resistant material?
Our Plastic Pomps come in a wide variety of standard and metallic colors
3
9
Vinyl Floral Sheeting is made of durable flame-resistant vinyl and comes in a multitude
of rainbow colors
Premium metallic Sheeting is made of durable flame-resistant vinyl.
For Float Supplies
Visit http://www.victorycorps.com/floats.html
Or Call 1-800-328-6120
