Plambeck and Taylor: Impact of Contract Manufacturing on Innovation, Capacity, Profitability
134 Management Science 51(1), pp. 133–150, © 2005 INFORMS
capacity and allowing OEMs to focus their financial
and managerial resources on product development
and marketing. Surprisingly, we find that outsourcing
may reduce innovation. We characterize the sensitivity
of capacity and innovation to industry structure and
the bargaining confidence (i.e., the anticipated bar-
gaining strength) of OEMs.
The first step in our analysis is to compare the tra-
ditional firm model with a pooled model in which
firms share their production capacity and act to maxi-
mize total system profit. The effect of such ideal pool-
ing on innovation depends on how innovation affects
demand: If innovation increases the potential market
size, then pooling increases innovation; if innovation
increases the probability that a product is successful,
then pooling can either increase or reduce innovation.
Second, we show how innovation and capacity invest-
ments deviate from their ideal levels when pooling is
achieved by outsourcing to a CM. The basic problem
is that OEMs will invest in innovation only what they
expect to recoup by negotiating a favorable supply
contract with the CM.
We evaluate the effect of outsourcing production to
a CM on the profitability of the firms. Morgan Stanley
reports that in the electronics industry, the set of OEM
assets that are candidates for divestiture is substantial,
with potential for more than $10 billion per year in
sales (Fleck and Craig 2001). Managers of such assets
must decide whether to sell the plant and outsource
production or keep manufacturing in-house. While
outsourcing manufacturing can increase profit by
improving capacity utilization, it may instead reduce
profit by weakening the incentives for innovation.
For an OEM, an alternative to outsourcing produc-
tion to a CM is to retain production and pool capac-
ity with other OEMs through supply contracts or a
joint venture. Although it has received less attention
in the business press, outsourcing among OEMs is
widespread. In electronics, the OEM outsourcing mar-
ket, at $115 billion in 2000, is over 50% larger than the
CM outsourcing market (Boase 2001). For example,
in addition to manufacturing its own computer prod-
ucts, Taiwan’s Acer manufactures for Compaq and
IBM. Pharmaceutical companies use excess capacity
to manufacture for competitors (Tully 1994). AMD
and Fujitsu have been highly successful in their joint
venture to produce flash memory chips (Mahon and
Decker 2001). We prove that OEM outsourcing can
result in excessive innovation relative to the ideal
pooled case. If the bargaining power of an OEM vis-à-
vis the CM is large, then total system profit is greater
under CM outsourcing than OEM outsourcing. How-
ever, if OEMs anticipate being in a weak bargaining
position vis-à-vis the CM, the OEMs would do bet-
ter to outsource among themselves than to sell their
production facilities to a CM.
Literature Survey
While OEMs may contract for capacity, they are un-
likely to make these contracts contingent on their early
investments in innovation or on the resulting market
conditions. In the economics literature on incomplete
contracts, Klein et al. (1978) and Williamson (1979)
were the first to argue that if a buyer and a sup-
plier cannot write complete, contingent contracts and
if the values of their assets depend on collaboration,
then they will make inefficient investments. Gross-
man and Hart (1986) investigate how changes in asset
ownership affect the incentives for investment. In this
spirit, our paper shows how industry structure—who
owns the production facilities—influences the incen-
tives for investment in innovation and capacity. Hart
and Moore (1990) further illustrate how ownership
influences incentives for employees as well as owner-
managers. An implication is that consolidating our
OEMs and CM into a single firm would not necessar-
ily achieve the optimal levels of innovation and capac-
ity because of difficulties in providing incentives to
employees within a firm.
The economics literature on incomplete contracts
is based on cooperative game theory. However, the
use of cooperative game theory to analyze problems
in operations and supply chain management is very
new. Several papers assume that capacity/inventory
is noncontractible and examine how firms invest in
capacity and subsequently bargain cooperatively over
its use. In contrast to the literature (all the papers ref-
erenced below assume that demand is exogenous), we
assume that demand is endogenous, and that demand-
stimulating innovation is noncontractible. Anupindi
et al. (2001) and Granot and Sosic (2003) consider
a network of retailers with independent stochas-
tic demands: Each chooses his inventory level; then
demand is realized; and the retailers bargain coop-
eratively over the transshipment of excess inventory
to meet excess demand. Anupindi et al. (2001) pro-
pose an allocation mechanism (a rule for shipping
inventory and sharing the gains from trade) that is in
the core and creates incentives for retailers to choose
system-optimal inventory levels in the initial stage.
Granot and Sosic (2003) point out that this allocation
mechanism will fail to achieve the first best if retail-
ers can hold back some of their residual inventory.
They propose two alternative allocation mechanisms
that induce the retailers to share their residual inven-
tory efficiently, but may not be in the core. In general,
there are no core allocation rules that induce efficient
sharing of residual inventories. Van Mieghem (1999)
considers a setting in which one OEM can purchase
capacity from a second OEM after demand occurs.
To induce first-best capacity investments, the OEMs
must write contracts with payments contingent on the
state of demand. In Chod and Rudi (2003), two OEMs