44-0009-2072-6 200a (D060311-NA) North American Manual

"3M-Matic"and "AccuGlide" are Trademarks of,

3M St. Paul, MN 55144-1000

Printed in U.S.A.

Serial No.

For reference, record machine serial number here.

Important Safety

Information

Spare Parts

™

3M-Matic

™

BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

It is recommended you

immediately order the

spare parts listed in the

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Instructions and Parts List

200a Type 40800

Adjustable

Case Sealer

with

AccuGlide 3

Taping Heads

This instruction manual covers safety aspects,

handling and transport, storage, unpacking,

preparation, installation, operation, adjustments,

maintenance, troubleshooting, repair work and

servicing plus parts list of the 3M-Matic

200a Adjustable case sealer.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Edition June 2011

The manufacturer reserves the right to change

the product at any time without notice.

For Commecial Use Only

3M-Matic

™

, AccuGlide

™

and Scotch

™

are

Trademarks of

3M St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch

equipment you ordered.

It has been set up and tested in the factory with Scotch

tapes.

If technical assistance or replacement parts are needed, call or fax the appropriate number.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Contact your local service provider help line. Provide the customer support coordinator with the

model/machine name, machine type, and serial number that are located on the identification plate

(For example: Model 200a - Type 40800 - Serial Number 13282).

Identification Plate

Replacement Parts and Service Information

TABLE OF CONTENTS - MANUAL 1: 200a Adjustable Case Sealer

(For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch)

200a Adjustable Case Sealer Page

Cover Page

Replacement Parts and Service Information ........................................................................ i - ii

Table of Contents ................................................................................................................. iii - v

Acronyms and Abbreviations ................................................................................................ vi

1. Introduction

1.1 Manufacturing Speciﬁ cations / Description / Intended Use ......................................... 1 - 2

1.2 How to Read and Use the Manual ................................................................................ 2

1.2.1 Importance of the Manual .................................................................................. 2

1.2.2 Manual Maintenance ......................................................................................... 2

1.2.3 Consulting the Manual ........................................................................................ 2

1.2.4 How to Update the Manual in Case of Modiﬁ cations ........................................... 2

2. General Information

2.1 Identiﬁ cation Data ......................................................................................................... 3

2.2 Warranty / Contents ...................................................................................................... 4

3. Safety

3.1 General Safety Information ........................................................................................... 5

3.2 Signal Words Explanation ............................................................................................. 5

3.3 Table of Warnings .......................................................................................................... 6 - 7

3.4 Operator’s Qualiﬁ cations Deﬁ nition .............................................................................. 8

3.5 Number of Operators

.................................................................................................... 8

3.6 Safe Use of the Machine Instructions

........................................................................... 8

3.7 Residual Hazards .......................................................................................................... 8

3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8

3.9 Personal Safety Measures ........................................................................................... 8

3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8

3.11 Operator's Required Skill Levels .................................................................................. 9

3.12 Component Locations .................................................................................................. 10

3.13 Table of Warnings and Replacement Labels ................................................................ 11

4. Technical Specifications

4.1 Power Requirements .................................................................................................... 12

4.2 Operating Rate

............................................................................................................. 12

4.3 Operating Conditions

.................................................................................................... 12

4.4 Tape .............................................................................................................................. 12

4.5 Tape Width .................................................................................................................... 12

4.6 Tape Roll Diameter ....................................................................................................... 13

4.7 Tape Application Leg Length - Standard .......................................................................13

Tape Application Leg Length - Optional

4.8 Box Board ..................................................................................................................... 13

4.9 Box Weight and Size Capacities ................................................................................... 13

4.10 Machine Dimensions ..................................................................................................... 14

4.11 Machine Noise Levels ................................................................................................... 14

4.12 Setup Recommendations ............................................................................................ 14

iii

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200a-NA

THIS PAGE IS BLANK

TABLE OF CONTENTS (continued)

5. Shipment, Handling, and Storage

5.1 Packed Machine Shipment and Handling ........................................................................... 15

5.2 Overseas Shipment Packaging (Optional) .......................................................................... 15

5.3 Handling and Transportation of Uncrated Machine ............................................................. 15

5.4 Machine Storage ................................................................................................................. 15

6. Unpacking

6.1 Uncrating ............................................................................................................................. 16

6.2 Packaging Materials Disposal ............................................................................................. 16

7. Installation

7.1 Operating Conditions

.......................................................................................................... 17

7.2 Space Requirements for Machine Operation and Maintenance ......................................... 17

7.3 Tool Kit Supplied with the Machine ..................................................................................... 17

7.4 Machine Positioning ............................................................................................................ 17

7.5 Plastic Ties Removal ........................................................................................................... 18

7.6 Assembly Completion .......................................................................................................... 18

7.7 Taping Heads Completion ................................................................................................... 19

7.8 Outboard Tape Roll Holder ................................................................................................. 19

7.9 Preliminary Electric Inspection ............................................................................................ 19

7.10 Main Power Machine Connection and Inspection .............................................................. 19

7.11

Phases Inspection ............................................................................................................... 19

8. Theory of Operation

8.1 Working Cycle Description .................................................................................................. 20

8.2 Running Mode Deﬁ nition ..................................................................................................... 20

8.3.1 Normal Stop Procedure .............................................................................................20

8.3.2 Emergency Stop ....................................................................................................... 20

9. Controls

9.1 Box Width Adjusting Knobs ................................................................................................. 21

9.2 Box Height Adjusting Crank ................................................................................................ 21

9.3 Start / Stop Main Switch ....................................................................................................... 21

9.4 Emergency Stop Button (Latching) ..................................................................................... 21

10. Safety devices

10.1 Blade Guards ..................................................................................................................... 22

10.2 Emergency Stop Button ..................................................................................................... 22

10.3 Electric System ................................................................................................................... 22

11. Set-Up and Adjustments

11.1 Box Width Adjustment ........................................................................................................ 23

11.2 Box Height Adjustment ....................................................................................................... 23

11.3 Top Flap Compression Roller Adjustment .......................................................................... 23

11.4 Changing the Tape Leg Length .......................................................................................... 23

11.5 Run Boxes to Check Adjustment ........................................................................................ 24

200a-NA

2011 June

THIS PAGE IS BLANK

12. Operation

12.1 Operator’s Correct Working Position ............................................................................... 25

12.2 Starting the Machine ........................................................................................................ 25

12.3 Starting Production .......................................................................................................... 25

12.4 Tape Replacement ........................................................................................................... 25

12.5 Box Size Adjustment ........................................................................................................ 25

12.6 Cleaning ........................................................................................................................... 25

12.7 Table of Adjustments ........................................................................................................ 25

12.8 Safety Devices Inspection ............................................................................................... 25

12.9 Troubleshooting ............................................................................................................. 26 - 28

13. Maintenance

13.1 Safety Measures (see section 3) ..................................................................................... 29

13.2 Tools and Spare Parts Supplied with Machine ................................................................ 29

13.3 Maintenance Operations - Recommended Inspections and Frequency ........................... 29

13.4 Inspections to be Performed Before and After Every Maintenance Operation ................. 29

13.5 Safety Features (Inspection Efﬁ ciency) ........................................................................... 29

13.6 Machine Cleaning ............................................................................................................ 29

13.7 Cutter Blade Cleaning ...................................................................................................... 29

13.8 Drive Belt Replacement ................................................................................................... 30

13.9 Drive Pulley Ring ............................................................................................................. 31

13.10 Drive Belt Tension ............................................................................................................ 31 - 33

13.11 Maintenance Work Log .................................................................................................... 34

14. Additional Instructions

14.1 Machine Disposal Information ......................................................................................... 35

14.2 Fire emergency ................................................................................................................ 35

15. Enclosures and Special Information

15.1 Statement of Conformity ................................................................................................. 35

15.2 Hazardous Substances Emission ................................................................................... 35

15.3 Safety Features List ........................................................................................................ 35

15.4 Copies of Test Reports, Certiﬁ cations (etc.)Required by User

......................................... 35

16. Technical Documentation and Information

16.1 Electric Diagrams ............................................................................................................. 37

16.2 Spare Parts / Ordering ..................................................................................................... 39 - 41

Drawings and Parts Lists ....................................................................................................... 43 - End of Manual

TAPING HEAD INFORMATION -

MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch (See MANUAL 2 for Table of Contents)

TABLE OF CONTENTS (continued)

200a-NA

2011 June

ABBREVIATIONS AND ACRONYMS

200a-NA

2011 June

LIST OF ABBREVIATIONS, ACRONYMS

3M-Matic - Trademark of 3M St. Paul, MN 55144-1000

AccuGlide - Trademark of 3M St. Paul, MN 55144-1000

Scotch - Trademark of 3M St. Paul, MN 55144-1000

Drw. - drawing

Ex. - for example

Fig. - exploded view ﬁ gure no. (spare parts)

Figure - Illustration

Max. - maximum

Min. - minimum

Nr. - number

N/A - not applicable

OFF - machine not operating

ON - machine operating

PLC - Programmable Logic Control

PP - Polypropylene

PU/PU Foam - Polyurethane Foam

PTFE - Polytetraﬂ ourethelene

PVC - Poly-vinyl chloride

W - Width

H - Height

L - Length

1-INTRODUCTION

1.1 Manufacturing Specifications / Description / Intended Use

The 3M-Matic

200a Adjustable Case Sealer with AccuGlide

3 Taping Heads is designed to apply

a “C” clip of Scotch

pressure-sensitive ﬁ lm box sealing tape to the top and bottom center seam of

regular slotted containers. The 200a is manually adjustable to a wide range of box sizes

(see "Speciﬁ cations Section – Box Weight and Size Capacities").

200a-NA

2011 June

3M-Matic

200a Adjustable Case Sealer, Type 40800

Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.

1.2.2 Manual Maintenance

Keep the manual in a clean and dry place near the

machine. Do not remove, tear, or rewrite parts of

the manual for any reason. Use the manual without

damaging it. In case the manual has been lost or

damaged, ask your after sale service for a new copy.

1.2.3 Consulting the Manual

The manual is composed of:

- Pages which identify the document and the machine

- Index of the subjects

- Instructions and notes on the machine

- Enclosures, drawings and diagrams

- Spare parts (last section)

All pages and diagrams are numbered. The spare

parts lists are identiﬁ ed by the ﬁ gure identiﬁ cation

number. All the notes on safety measures or

possible dangers are identiﬁ ed by the symbol:

1.2.4 How to Update the Manual in Case of

Modifications to the Machine

Modiﬁ cations to the machine are subject to

manufacturer’s internal procedures. The user

receives a complete and up-to-date copy of the

manual together with the machine. Afterwards

the user may receive pages or parts of the

manual which contain amendments or

improvements made after its ﬁ rst publication.

The user must use them to update this manual.

1.1 Manufacturing Specifications / Description /

Intended Use (continued)

The 3M-Matic

case sealing machines have been

designed in compliance with the legal

requirements at the date of inception.

1.2 How to Read and Use the Instruction Manual

This instruction manual covers safety aspects,

handling and transport, storage, unpacking,

preparation, installation, operation, setup and

adjustments, technical and manufacturing

speciﬁ cations, maintenance, troubleshooting,

repair work and servicing, electric diagrams,

warranty information, disposal (ELV), a deﬁ nition

of symbols, plus a parts list of the 3M-Matic

200a Adjustable case sealer 3M Industrial Adhesives

and Tapes Division 3M Center, Bldg. 220-5E-06

St. Paul, MN 55144-1000 (USA) Edition June 2011

The manufacturer reserves the right to change the

product at any time without notice.

Publication © 3M 2011 44-0009-2072-6.

1.2.1 Importance of the Manual

The manual is an important part of the machine; all

information contained herein is intended to enable

the equipment to be maintained in perfect condition

and operated safely. Ensure that the manual is

available to all operators of this equipment and is

kept up to date with all subsequent amendments.

Should the equipment be sold or disposed of, please

ensure that the manual is passed on. Electrical and

pneumatic diagrams are included in the manual.

Equipment using PLC controls and/or electronic

components will include relevant schematics or

programs in the enclosure and in addition, the

relevant documentation will be delivered separately.

1-INTRODUCTION (continued)

2011 June

200a-NA

2-GENERAL INFORMATION

2.1 Data Identifying Manufacturer and Machine

2011 June

200a-NA

For Commecial Use Only

2-GENERAL INFORMATION (continued)

2.2 Warranty

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL

OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED

WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR

PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR

USAGE OF TRADE:

3M sells its 3M-Matic

™

200a Adjustable Case Sealer, Type 40800 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from all defects for

ninety (90) days after delivery.

2. All other taping head parts will be free from all defects for three (3) years after delivery.

3. All other parts will be free from all defects for two (2) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s

sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned

immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have

become defective after its warranty period unless the part is received or 3M is notiﬁ ed of the problem no later than

ﬁ ve (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable

time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation

to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation

to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause

other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating

environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential

damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a

written agreement signed by authorized ofﬁ cers of 3M and seller.

2011 June

Contents—200a Adjustable Case Sealer

(1) 200a Adjustable Case Sealer, Type 40800

(1) Tool and Spare Parts Kit

(1) Instruction and Parts Manual

200a-NA

3.1 General Safety Information

Read all the instructions carefully before starting

work with the machine; please pay particular

attention to sections marked by the symbol:

The machine is provided with a LATCHING

EMERGENCY STOP BUTTON (Figure 3-1);

when this button is pressed, it stops the machine

at any point in the working cycle. Maintain clear

access to power cord while machine is operating.

Disconnect plug from power source before machine

maintenance (Figure 3-1). Also disconnect air if the

machine has a pneumatic system. Keep this manual

in a handy place near the machine. This manual

contains information that will help you to maintain

the machine in a good and safe working condition.

3-SAFETY

2011 June

200a-NA

3.2 Explanation of Signal Word and

Possible Consequences

Indicates a potentially hazardous

situation, which, if not avoided,

may result in minor or moderate

injury and/or property damage.

CAUTION:

Indicates a potentially hazardous

situation, which, if not avoided,

could result in death or serious

injury and/or property damage.

WARNING:

This safety alert symbol identiﬁ es

important messages in this manual.

READ AND UNDERSTAND THEM

BEFORE INSTALLING OR

OPERATING THIS EQUIPMENT.

Figure 3-1

2011 June

200a-NA

3-SAFETY (continued)

Figure 3-4

Figure 3-3

Figure 3-2

3.3 Table of Warnings

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand, and follow all safety

and operating instructions before operating

or servicing the case sealer.

− Allow only properly trained and

qualiﬁ ed personnel to operate and service

this equipment.

WARNING

• To reduce the risk associated with

hazardous voltage:

− Position electrical cord away from foot

and vehicle trafﬁ c.

WARNING

• To reduce the risk associated with

pinches, entanglement and

hazardous voltage:

− Turn electrical supply off and

disconnect before performing any

adjustments, maintenance or servicing

the machine or taping heads.

WARNING

• To reduce the risk associated with

pinches and entanglement hazards:

− Do not leave the machine running

while unattended.

− Turn the machine off when not in use.

− Never attempt to work on any part of

the machine, load tape, or remove

jammed boxes from the machine while

the machine is running.

WARNING

3-SAFETY (continued)

2011 June

200a-NA

Figure 3-7

WARNING

Sharp Blade

Figure 3-8

Figure 3-5

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from

tape cutoff blades under orange blade

guards. The blades are extremely sharp.

WARNING

Important! Tape cutting blade. Never remove

the safety device which covers the blade on the top

and bottom taping units. Blades are extremely sharp.

Any error may cause serious injuries (Figure 3-5).

• To reduce the risk associated with

pinch hazards:

− Keep hands clear of the upper head

support assembly as boxes are

transported through the machine.

− Keep hands, hair, loose clothing, and

jewelry away from box compression rollers.

− Always feed boxes into the machine by

pushing only from the end of the box.

− Keep hands, hair, loose clothing, jewelry

away from moving belts and taping heads.

CAUTION

• To reduce the risk associated with

fire and explosion hazards:

− Do not operate this equipment

in potentially ﬂ ammable/explosive

environments.

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when

lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads

that are moderately heavy or may be

considered awkward to lift.

WARNING

Figure 3-6

3-SAFETY (continued)

2011 June

200a-NA

3.7 Residual Hazards

The case sealer 200a incorporates various safety

protections which should never be removed or dis-

abled. It is essential that the operator and

service personnel be warned that hazards exist

which cannot be eliminated.

3.8 Recommendations and Measures to Prevent

Other Hazards which Cannot be Eliminated

- The operator must stay on the working position

shown in the Operation Section. He must never

touch the running driving belts or put his hands

inside any cavity.

- The operator must pay attention to the blades

during the tape replacement.

3.10 Predictable Actions which are Incorrect and

Not Allowed

- Never try to stop/hold the box while being

driven by the belts.

- Never remove or disable the safety devices.

- Only authorized personnel should be allowed

to carry out the adjustments, repairs or main-

tenance which require operation with reduced

safety protections. During such operations,

access to the machine must be restricted.

When the work is ﬁ nished, the safety

protections must immediately be reactivated.

- The cleaning and maintenance operations must be

performed after disconnecting the electric power.

- Do not modify the machine or any part of it.

- Clean the machine using only dry cloths or

light detergents. Do not use solvents, petrols, etc.

- Install the machine following the suggested layouts

and drawings.

3.4 Operator's Qualifications

- Machine Operator

- Mechanical Maintenance Technician

- Electrical Maintenance Technician

- Manufacturer’s Technician/Specialist

3.5 Number of Operators

The operations described below have been analyzed

by the manufacturer; the recommended number of

operators for each operation provides the best and

safest work performance.

Note: A smaller or greater number of operators

could be unsafe.

3.6 Instructions for a Safe Use of the Machine /

Definition of Operator's Qualifications

Only persons who have the skills described in the

skill levels section should be allowed to work on the

machine. It is the responsibility of the user to appoint

the operators having the appropriate skill level and

the appropriate training for each category of job.

3.9 Personal Safety Measures

Safety glasses, safety gloves, safety helmet, safety

shoes, air ﬁ lters, ear muffs - None is required except

when recommended by the user.

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand, and follow all safety

and operating instructions before operating

or servicing the case sealer.

− Allow only properly trained and

qualiﬁ ed personnel to operate and service

this equipment.

WARNING

3-SAFETY (continued)

2011 June

200a-NA

Operator's Skill Levels Required to Perform the Main Operations on Machine

Skill 1:

Machine Operator

This operator is trained to use the machine with the

machine controls, to feed cases into the machine,

make adjustments for different case sizes, to change

the tape and to start, stop and restart production.

Skill 2: Mechanical Maintenance Technician

This operator is trained to use the machine as the

MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations/repairs

He is not allowed to work on live electrical components

Skill 2a: Electrical Maintenance Technician

This operator is trained to use the machine as the

MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations /

repairs / adjustments / repair electrical components

He is allowed to work on live electrical panels,

connector blocks, control equipment, etc.

Skill 3: Specialist from the Manufacturer

Skilled operator sent by the manufacturer or its

agent to perform complex repairs or modiﬁ cations

(on agreement with the customer).

3.11 Operator's Skill Levels Required to Perform

the Main Operations on the Machine

The Table shows the minimum operator's skill

for each machine operation.

Important: The factory manager must ensure that

the operator has been properly trained on all the

machine functions before starting work.

Operation Machine Status

Required

Operator

Skill

Number of

Operators

Machine installation and setup Running with safety

protections disabled

2 and 2a 2

Adjusting box size

Stopped by pressing the

EMERGENCY STOP

button

Tape replacement

Stopped by pressing the

EMERGENCY STOP

button

Blade replacement Electric power

disconnected

Drive belt replacement Electric power

disconnected

Ordinary maintenance Electric power

disconnected

Extraordinary mechanical

maintenance

Running with safety

protections disabled

Extraordinary electrical

maintenance

Running with safety

protections disabled

2a 1

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and

qualiﬁ ed personnel to operate and service

this equipment.

WARNING

3-SAFETY (continued)

2011 June

Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer.

Also refer to Manual 2 for taping head components.

Figure 3-9—200a Case Sealer Components (Left Front View)

200a-NA

3.12 Component Locations

Emergency

Stop

Switch

Upper

Taping

Head

Height

Adjustment

Handle

Power

Switch

Assembly

Machine

Bed

Lower Tape

Roll Mount

Adjustable

Side

Guides

Upper

Head

Assembly

2011 June

200a-NA

3-SAFETY (continued)

Figure 3-10 - Replacement Labels / 3M Part Numbers

3.13 Table of Warnings and Replacements Labels (continued)

78-8060-8481-6

78-8070-1318-6

78-8062-4266-1

78-8095-1141-9

78-8070-1329-3

78-8070-1366-5

Leg Height Adjustment Label

(not shown)

3M Logo

(not shown)

78-8070-1339-2

78-8113-8912-9 (2)

78-8095-1628-8

78-8113-6717-2

UP DOWN

78-8070-1336-8

78-8137-0886-0

4.3 Operating Conditions

Use in dry, relatively clean environments at 5

C to 50

C [40

F to 120

F] with clean, dry boxes.

Note: Machine should not be washed or subjected to conditions causing moisture condensation

on components.

2011 June

200a-NA

4-SPECIFICATIONS

4.1 Power Requirements

Electrical: 115 Volt, 60Hz, 1.9 A (220 watts)

The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.

Contact your 3M Representative for power requirements not listed above.

4.5 Tape Width

36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum

4.4 Tape

Scotch

pressure-sensitive ﬁ lm box sealing tapes.

• To reduce the risk associated with fire

and explosion hazards:

− Do not operate this equipment in poten-

tially ﬂ ammable or explosive environments.

WARNING

4.2 Operating Rate

Box drive belt speed is approximately 0.5 m/s [100 feet per minute].

2011 June

200a-NA

4-SPECIFICATIONS (continued)

Specifications

4.6 Tape Roll Diameter

Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch

ﬁ lm tapes.)

4.7 Tape Application Leg Length – Standard

70 mm ± 6mm [2.75 inch ±. 25 inch ]

Tape Application Leg Length – Optional

50 mm ± 6mm [2 inch ±. 25 inch]

(See "Removing Taping Heads Procedure – Changing the Tape Leg Length")

4.8 Box Board

Style – regular slotted containers – RSC

125 to 275 P.S.I. bursting test, single wall or double wall B or C ﬂ ute.

23-44 lbs. per inch of width Edge Crush Test (ECT)

4.9 Box Weight and Size Capacities

A. Box Weight, ﬁ lled: 5 lbs.–65 lbs. [2.3 kg–29.5 kg]. Contents must support ﬂ aps.

B. Box Size: Minimum Maximum

Length – 150mm [6.0 inch] Unlimited

Width – 150mm [6.0 inch]* 550mm [21.5 inch]

Height – 120mm [4.75 inch]** *** 620mm [24.5 inch] ***

* Cartons narrower than 250mm [10 inch] in width may require more frequent belt replacement

because of limited contact area.

** 90mm [3.5 inch] height with heads adjusted to apply 50mm [2 inch] tape leg lengths.

(See "Special Setup Procedure—Changing the Tape Leg Length".)

*** 165mm [6.5 inches] minimum to 725mm [28.5 inches] maximum height with columns adjusted to

upper position. (See "Special Setup Procedure – Box and Machine Bed Height Range".)

Note: The case sealer can accommodate most boxes within the size range listed above.

However, if the box length (in direction of seal) to box height ratio is 0.6 or less, test run

several boxes to ensure proper machine performance.

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL = SHOULD BE GREATER THAN 0.6

BOX HEIGHT

Any box ratio approaching this limitation should be test run to ensure performance.

2011 June

200a-NA

4-SPECIFICATIONS (continued)

4.10 Machine Dimensions

W L H A* B C** F

Minimum

mm 790 930 1350 460 610 100 620

[Inches] [31] [36 1/2] [53] [18] [24***] [4] [24 1/2]

Maximum

mm 2185 890

[Inches] - - - - [86***] - - [35***] - - - -

* Infeed/Exit conveyors are optional

** Casters are optional

*** When columns are adjusted to upper position, "B" minimum/maximum dimension decreases by 90 mm

[3 1/2 inches] and "H" maximum dimension increases by 100 mm [4 inch].

(See "Special Setup Procedure – Box and Machine Bed Height Range".)

Weight – 145.6 kg [320 lbs] crated (approximate)

123.4 kg [280 lbs] uncrated (approximate)

4.11 Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with

Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with

Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument:

(Type SPYRI-MICROPHON 11).

4.12 Setup Recommendations:

• Machine must be level.

• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

Right Side

Left Side

Box Travel

F F

5-SHIPMENT-HANDLING-STORAGE, TRANSPORT

5.1 Shipment and Handling of Packed Machine

- The machine is ﬁ xed on the pallet with four (4) bolts

and can be lifted by using a fork truck.

- The package is suitable to travel by land and by air.

- Optional sea freight package is available.

Packaging Overall Dimensions

(Figure 5-1)

See Speciﬁ cations.

During the shipment it is possible to stack a

maximum of 2 machines (Figure 5-2).

5.2 Packaging for Overseas Shipment

(Optional - Figure 5-3)

The machines shipped by sea freight are covered by

an aluminum/polyester/polythene bag which

contains dehydrating salts.

5.3 Handling and Transportation of Uncrated

Machine

The uncrated machine should not be moved except

for short distances and indoors ONLY. Without the

supporting pallet, the machine is exposed to damage

and may cause injuries. To move the machine use

belts or ropes, paying attention to place them in

the points indicated using care to not interfere with

the lower taping head (Figure 5-4).

5.4 Storage of the Packed or Unpacked Machine

If the machine is not used for a long period,

please take the following precautions:

- Store the machine in a dry and clean place.

- If the machine is unpacked it is necessary to

protect it from dust.

- Do not stack anything over the machine.

- It is possible to stack a maximum of 2 machines

(if they are in their original packing).

Figure 5-1

Figure 5-2

Figure 5-3

Figure 5-4

2011 June

200a-NA

2011 June

200a-NA

6.1 Uncrating

The envelope attached to the shipping box contains

the uncrating instructions of the machine (Figure 6-1).

Cut straps. Cut out staple positions along the

bottom of the shipping box (or remove staples

with an appropriate tool - Figure 6-2)

After cutting out or removing the staples,

lift the shipping box in order to clear the machine

(two persons required).

Transport the machine with a fork-lift truck to

the operating position. Lift the pallet at the

point indicated in Figure 6-3.

(weight of machine + pallet = See Specifications).

6.2 Disposal of Packaging Materials

The 200a package is composed of:

- Wooden pallet

- Cardboard shipping box

- Wooden supports

- Metal ﬁ xing brackets

- PU foam protection

- PP plastic straps

- Dehydrating salts in bag

- Special bag of laminated polyester/aluminium/

Polyethylene (sea freight package only)

- Polyethylene protective material

For the disposal of the above materials, please follow

the environmental directives or the law in your country.

6-UNPACKING

Figure 6-1

Figure 6-2

Figure 6-5

Figure 6-3

Figure 6-4

Removal of Pallet

Using a 10mm combination wrench, remove the

fasteners that secure the case sealer legs to pallet

at each leg (as shown in Figure 6-4).

A package is located under the machine body.

Retrieve the instruction manual for additional

procedures of the set up. The package also

contains parts removed for shipping, spare parts

and tools (Figure 6-5).

Figure 7-2

7-INSTALLATION

Figure 7-1

2011 June

200a-NA

7.4 Machine Setup / Bed Height

Adjust machine bed height. The case sealer is

equipped with four (4) adjustable legs that are

located at the corners of the machine frame.

The legs can be adjusted to obtain different ma-

chine bed heights (See Speciﬁ cations).

Refer to Figure 7-3 and set the machine bed height

as follows:

1. Raise and block up the machine frame to allow

adequate leg adjustment.

2. Loosen, but do not remove, two (2) M8 x 1.25

socket head screws in one leg (use M6 hex

wrench). Adjust the leg length for the desired

machine bed height. Retighten the two screws

to secure the leg. Adjust all four (4) legs equally.

Figure 7-3

M8 x 1.25mm

Socket Head

Screws

Adjustable

Leg

A tool kit containing some tools are supplied

with the machine. These tools should be

adequate to Setup the machine, however,

other tools supplied by the customer will be

required for machine maintenance.

7.3 Tool Kit Supplied with the Machine

7.1 Operating Conditions

The machine should operate in a dry and relatively

clean environment (See Speciﬁ cations).

7.2 Space Requirements for Machine Operation

and Maintenance Work

Minimum distance from wall (Figure 7-1):

A = 1000mm.

B = 700mm.

Minimum height = 2700mm.

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and

qualiﬁ ed personnel to operate and service

this equipment.

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when

lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads

that are moderately heavy or may be

considered awkward to lift.

WARNING

7-INSTALLATION (continued)

2011 June

200a-NA

7.5 Removal of Plastic Ties

Cut the plastic which attaches the top head

to the frame and remove the polystyrene blocks

(Figure 7-4).

Cut the plastic strap which attaches the strip and the

EMERGENCY STOP cable to the frame

(Figure 7-5).

Cut the plastic ties holding the lower

taping head in position

(Figure 7-6).

7.6 Assembly Completion

1 Crank - Install the crank handle on the top of

the left column as shown (Figure 7-7B).

2 Tape Drum Bracket - Install the upper tape

drum bracket on the top cross bar as shown

(Figure 7-7A).

3 Stop Bracket - Raise upper head assembly

(turn crank handle counterclockwise) and

install the two stop brackets (provided in the

parts bag). Use lower set of holes as shown

in Figure 7-7D. The upper set of holes should

only be used when both taping heads are

adjusted to apply 50mm tape legs.

Figure 7-4

Figure 7-5

Figure 7-6

Figure 7-7

Buffing

Roller

Cable

Tie

Sharp

WARNING

Knife

7-INSTALLATION (continued)

2011 June

200a-NA

7.11 Inspection of Phases

(For Three-Main Phases Only)

N/A for this machine.

7.7 Completion of Taping Heads

See Manual 2 for Complete Instructions:

Important – Do not cut against the apply roller -

roller damage could occur.

7.10 Machine Connection to the Mains

- Push the LATCHING EMERGENCY

STOP BUTTON.

- The main switch is normally turned OFF (O).

Connect the power cord supplied with the machine

to a wall socket using a plug which complies with

the safety regulations of your country.

Figure 7-8

7.8 Outboard Tape Roll Holder

If you intend to use the outboard tape roll holder,

proceed as follows:

1 - Remove the lower taping head from the machine.

2 - Remove the tape drum bracket assembly, stud

spacer, and fasteners from the lower taping head.

3 - Install alternative wrap roller and bracket on the

head in place of tape bracket. Replace lower

head into machine.

4 - Install and secure tape drum bracket

assembly on the entry end of the lower frame

(as shown in Figure 7-8).

7.9 Preliminary Electric Inspection

Before connecting the machine to the mains please

carry out the following operations:

7.9.1 Make sure that the socket is provided with

an earth protection circuit and that both the

mains voltage and the frequency match

the speciﬁ cations on the name plate.

7.9.2 Check that the connection of the machine

to the mains meets the safety regulations in

your country.

7.9.3 The machine is ﬁ tted with a main switch.

The user will be responsible for testing the

short-circuit current in its facility and should

check that the short-circuit amperage setting

of the machine is compatible with all the

components of the mains system.

8.1 Description of the Working Cycle

After having closed the top ﬂ aps of the carton,

the operator pushes it under the top infeed end

in order to avoid the opening of the top ﬂ aps.

Further pushing causes the two top and bottom

belts to drive the box through the taping heads

which automatically seal the top and bottom seams.

The carton is then expelled on the exit conveyor.

8.2 Definition of Running Mode

The case sealer 200a has only one (automatic)

operating mode with:

- The EMERGENCY STOP BUTTON unlocked

(Figure 8-1)

- The main switch start switch “ON” (I)

(Figure 8-2)

8.3.1 Normal Stop Procedure

When the main switch is turned OFF (O), the

machine stops immediately at any point of

the working cycle. The same thing happens in

case of electrical failure or when the machine

is disconnected from the mains.

8.3.2 Emergency Stop

The LATCHING EMERGENCY STOP BUTTON

is located on the top center of the machine

(Figure 8-1).

8-THEORY OF OPERATION

2011 June

200a-NA

Figure 8-1

Figure 8-2

Stop

Figure 8-3

9-CONTROLS

2011 June200a-NA

9.1 Box Width Adjusting Knobs

9.2 Box Height Adjusting Crank

9.3 Start/Stop Buttons

9.4 Lockable Emergency Stop Button

Figure 9-2

Figure 9-1

Start/Stop

Button

E-Stop

Button

Figure 9-4

Figure 9-3

10-SAFETY DEVICES OF THE MACHINE

2011 June

200a-NA

10.1 Blade Guards

Both the top and bottom taping units have

a blade guard (See Manual 2:

AccuGlide™ 3 - 2 Inch Taping Heads).

Important!

All adjustments and tape loading require that the

machine is stopped and the emergency stop button

is locked.

Main electric switch "OFF" (O). Severe injury to

personnel could result by lack of observing

these elementary rules.

Important!

Use care when working near blades as blades are

extremely sharp. If care is not taken, severe injury to

personnel could result.

• To reduce the risk associated with

hazardous voltage:

− Position electrical cord away from foot and

vehicle trafﬁ c.

WARNING

Figure 10-1

10.2 Emergency Stop Button

The box drive belts are turned on and off with the

electrical switch on the side of the machine frame.

The machine electrical supply can be turned off

by pressing the latching emergency stop switch.

To restart machine, rotate the emergency stop

switch clockwise to release the switch latch.

Restart machine by pushing the Start button

(Figure 10-1)

10.3 Electric System / Circuit Breaker

The electric system is protected by a ground wire

whose continuity has been tested during the ﬁ nal

inspection. The system is also subject to insulation

and dielectric strength tests.

Important: The use of an extension cord is not

recommended. However, if one is needed for

temporary use, it must:

• Have a wire size of 1.5mm diameter [AWG 16]

• Have a maximum length of 30.5m [100 ft]

• Be properly grounded.

The case sealer is equipped with a circuit breaker

which trips if the motors are overloaded. Located

inside the electrical enclosure on the side of the

machine frame just below the machine bed, the

circuit breaker has been pre-set and requires no

further maintenance.

1. Determine cause of overload and correct.

2. Plug in machine.

3. Press machine "On" (I) button to resume case

sealing.

Circuit Breaker

If circuit is overloaded and circuit breaker trips,

unplug machine from electrical power:

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this

equipment.

WARNING

11 - SET UP AND ADJUSTMENTS

11.1 Box Width Adjustment

Place box on infeed end of frame bed and align top ﬂ ap

center seam with arrows on front of upper frame. Move in

and lock the side by tightening the appropriate knobs

(Figure 11-1).

11.2 Box Height Adjustment

Lower top head by turning the height adjustment crank

clockwise until it lightly presses the case

(Figure 11-2).

11.3 Adjustment of Top Flap Compression Rollers

Run the box through the machine and press the EMER-

GENCY STOP BUTTON when the box is adjacent to the

compression rollers. Move the compression rollers in to

ﬁ rmly press the top ﬂ aps together. Release Emergency

Stop Button and press electrical ON (I) button (Figure 11-3).

11.4 Changing the Tape Leg Length

Taping heads are preset to apply 70mm [2.75 inches]

long tape legs. To change tape leg length to 50mm

[2.0 inches], refer to Instructions below and also to

Manual 2, "Removing Taping Heads Procedure -

Changing the Tape Leg Length".

Case Sealer Frame (Refer to Figure 11-4A)

1. Raise the upper head assembly by turning crank

handle. Remove and retain the two screws and

washers that secure the stop bracket in position "A".

2. Remount and secure the stop bracket in the lower

position "A-A" with original fasteners through top

holes of stop bracket. Relocate both right and left

stop brackets.

Taping Heads

1. Remove tape from upper taping head and raise

upper assembly to a convenient working height.

2. Lift retaining plate that secures the upper

taping head shown in Figure 11-4B.

3. Hold upper taping head applying and bufﬁ ng arms

from under upper assembly, slide head forward and

down to remove (See Figure 11-6).

4. Raise upper assembly to provide working room

around lower taping head and remove tape from

taping head.

5. Lift the lower taping head, shown in Figure 11-5 and

11-4C, straight up to remove it from the case sealer

bed.

6. Also refer to Manual 2, "Adjustments "

2011 June

200a-NA

Figure 11-1

Figure 11-3

Figure 11-2

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp.

WARNING

11 - SET UP AND ADJUSTMENTS (continued)

2011 June

200a-NA

11.5 Special Set-up Procedure for Outer Column Re-Positioning

Moving the outer columns up one set of mounting holes increases the maximum box height handled by the

200a case sealer and decreases the minimum conveyor bed height.

1 - Place solid blocks approx. 305mm high at the front and rear of the upper taping head assembly as

shown in Figure 11-7A.

2 - Crank the upper taping head assembly down until it touches these blocks.

3 - Remove and retain the six screws and plain washers that fasten each column to the frame (Figure 11-7B).

4 - Turn the height adjustment crank clockwise to raise the outer columns up one set of mounting holes (100mm).

5 - Install and tighten the six (6) screws and plain washers in each column. Crank upper taping head assembly

up and remove blocks.

Figure 11-5

Figure 11-6

Figure 11-4

Figure 11-7

305mm

Minimum

100mm

A B

12.3 Starting Production

After having adjusted the machine according to

the box dimensions (height-width), let the machine

run without cartons and check its safety devices.

Then start the working cycle.

12.4 Tape Replacement and Threading

See Manual 2: AccuGlide™ 3

High Speed 2 Inch Taping Heads.

Press the

LATCHING EMERGENCY STOP BUTTON.

12.5 Box Size Adjustment

Repeat all the operations shown in

Section 11 - Setup and Adjustments.

12.6 Cleaning

Before carrying out any cleaning or maintenance

operation stop the machine by Pushing the OFF (O)

switch on the main and disconnect the electric power

(Figure 12-3).

12-OPERATION

12.1 Operator's Correct Working Position and

Operational Flow (Figure 12-1).

Once the box has been ﬁ lled, close its top ﬂ aps and

push it between the top and bottom drive belts.

Always keep hands in position as shown in

Figure 12-2.

The box will be automatically sealed with adhesive

tape on the top and bottom box seams. Then the

box will be expelled on the exit conveyor.

12.8 Safety Devices Inspection

1 Taping units blade guard

2 Latching emergency stop button

3 STOP/OFF (O) main switch

Operator Qualifications

1 Tape loading and threading 1

2 Tape web alignment 1

3 Adjustment of one-way tension roller 1

4 Adjustment to box size (H and W) 1

5 Top ﬂ ap compression rollers 1

6 Adjustment of tape applying spring 1

7 Conveyor bed height adjustment 1

8 Special Adjustment-Changing tape leg length 2

9 Special Adjustment-Column re-positioning 2

12.7 Table of Operation Adjustments -

12.2 Starting the Machine

Important: Before starting the machine, verify

that no tools or other objects are

on the conveyor bed.

Push the main switch ON

(I)

after the EMERGENCY

BUTTON is released (Figure 12-3).

2011 June

200a-NA

Figure 12-1

Figure 12-3

WARNING

Hand

Position

Figure 12-2

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp.

2011 June

200a-NA

12.9 Troubleshooting Guide

PROBLEM CAUSE CORRECTION

When pressing the ON button

the machine does not start

The magnetothermic protection

opens the main switch

Drive belts do not convey

boxes

Drive belts do not turn

The lockable emergency stop

button is pressed

Motor under stress

Thermal cut-out not at correct

amperage setting

Narrow boxes

Worn drive belts

Taping head applying spring

holder missing

Taping head applying spring

set too high

Worn or missing friction rings

Drive belt tension too low

Electrical disconnect

Motor not turning

Release the emergency stop

button

Check the electrical system

Check that the drive belts are

not blocked

Set the correct amperage

Check machine speciﬁ cations

Boxes are narrower than

recommended, causing

slippage and premature belt

wear

Replace drive belts

Adjust the box height adjust-

ment with the crank

Reduce spring pressure

Replace friction rings

Adjust belt tension

Check power and

electrical plug

Evaluate problem and correct

12-OPERATION (continued)

(continued on next page)

2011 June

200a-NA

12-OPERATION (continued)

(continued on next page)

12.9 Troubleshooting Guide (continued)

PROBLEM CAUSE CORRECTION

The tape leg on the front of the

case is too long

Squeaking noise as boxes

pass through machine

Tape not centered on box

seam

Drive belts break

The tape is threaded incor-

rectly

The tape tension is too low

The knurled roller drags

Tape tracks to one side or

drags on the support tabs of

applying frame

Taping heads is not set up

properly

Dry compression rollers

Defective column bearings

Tape drum not centered

Centering guides not centered

Box ﬂ aps not of equal length

Check machine speciﬁ cations

Boxes are narrower than

recommended, causing

slippage and premature belt

wear

Replace drive belts

Adjust the box height

adjustment with the crank

Reduce spring pressure

Lubricate compression rollers

Replace column bearings

Reposition tape drum

Adjust centering guides

Check box speciﬁ cations

Worn belt Replace belt

12-OPERATION (continued)

12.9 Troubleshooting Guide (continued)

PROBLEM CAUSE CORRECTION

CAUSE

The blade does not cut tape

or the tape end is jagged or

shredded

Tape is tabbing on the trailing

leg on the back of the box

The blade is dull and/or has

broken teeth

Tape tension is insufﬁ cient

Adhesive has built up on the

blade

The blade is in backwards

One or both cutter springs are

missing or stretched

There is excess on the

tape drum assembly and/or

the one-way tension

roller assembly

Rollers in the tape path do not

rotate freely

The blade is not cutting tape

properly

The tape is threaded incorrect

Applying mechnism spring

has too little tension

Replace the blade

Increase tape tension by

adjusting the one-way roller

Clean and adjust the blade

Make sure the blade is

bottomed out against the

mounting bolts

Lubricate the blade oiler pad

on the blade guard

Mount the blade so that the

beveled edge is away from the

entrance end of the head

Replace the defective spring(s)

Adjust the one-way tension

roller and/or tape drum

assembly

Clean adhesive deposits from

the surface ends and shafts

of the rollers. Remove all

lubricant from roller surfaces

Refer to tape cutting problems

Rethread tape

Move spring hook to next

tighter hole

2011 June

200a-NA

2011 June

200a-NA

13-MAINTENANCE AND REPAIRS

13.1 Safety Measures (see section 3)

Carrying out maintenance and repairs may

imply the necessity to work in dangerous

situations. This machine has been designed

making reference to the standards EN292

NOV. 92/6.1.2 and EN292/2NOV. 92/5.3.

13.2 Tools and Spare Parts Supplied with

the Machine

See Spare Parts Order Section.

13.3 Recommended Frequency of Inspection and Maintenance Operations

Operation Frequency Qualification Sections

Inspection safety features daily 1 13.4

Cleaning of machine weekly 1 13.5

Cleaning of cutter blade weekly 2 13.6

Oiling of felt pad weekly 2 13.7

Lubrication monthly 2 13.7-13.8

Blade replacement when worn 2 See Manual 2

Drive belt replacement when worn 2 13.10

13.4 Inspections to be Performed Before and

After Every Maintenance Operation

Before every maintenance operation, turn the main

switch OFF (O) and disconnect the plug from the

control panel. During the maintenance operation

only the operator responsible for this duty must work

on the machine. At the end of every maintenance

operation check the safety devices.

13.5 Check Efficiency of Safety Features

1. Blade guard assembly upper taping head

2. Blade guard assembly lower taping head

3. Latching Emergency stop button with mechanical

lock (interrupt supply of electrical power)

4. Turn the main switch STOP/OFF (O)

5. Safety guards top drive belts

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand, and follow all safety and

operating instructions before operating or

servicing the case sealer.

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this

equipment.

• To reduce the risk associated with

pinches, entanglement and hazardous

voltage:

− Turn electrical supply off and disconnect

before performing any adjustments,

maintenance or servicing the machine or

taping heads.

WARNING

2011 June

200a-NA

13-MAINTENANCE AND REPAIRS (continued)

Figure 13-1

Figure 13-2

Height

Adjustment

Handle

Lead

Screw

13.6 Cleaning of Machine

Qualification / Skill 1

A weekly cleaning with dry rags or diluted detergents

is necessary. Cardboard boxes produce a signiﬁ cant

quantity of dust and paper chips when processed

or handled in case sealing equipment. If this dust is

allowed to build up on machine components, it can

cause component wear and over-heating of drive

motors. The dust buildup is best removed from the

machine with a vacuum cleaner. Depending on the

number of cartons processed, this cleaning should

be done weekly. Excessive buildup that cannot be

removed by vacuuming should be removed with

a damp cloth.

13.7 Cleaning of Cutter Blade

Qualification / Skill 2

- Should tape adhesive buildup occur, carefully

wipe clean with oily cloth or brush. Oil prevents

the buildup of tape adhesive (Figure 13-1).

- Worn or damaged cutter blades must be replaced

promptly in order to guarantee a perfect cut of the

tape. Lubricate the felt pad on the blade guard

without saturating it.

13.8 Lubrication

Most of the machine bearings, including the drive

motor, are permanently lubricated and sealed and

do not require additional lubricant.

Figures illustrate the frame points which should be

lubricated every 250 hours of operation. Lubricate

the rotating and pivoting points noted by the arrows

with Silicone. At the same time, a small amount of

Silicone should be applied to the end of each spring

where the loop is secured to an eyelet

(Figure 13-2).

13.9 Lubrication Products

• Synthetic Silicone Spray may be used on

Lead Screw (Figure 13-2).

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp.

WARNING

Note: Wipe off excess Silicone. It will attract

dust which can cause premature equipment

wear and jamming. Take care that Silicone is

not left on the surface of rollers around which

tape is threaded, as it can contaminate the tape's

adhesive.

2011 June

200a-NA

13-MAINTENANCE AND REPAIRS (continued)

13.10 Box Drive Belt Replacement

Note – 3M recommends the replacement of drive

belts in pairs, especially if belts are unevenly worn.

Lower Drive Belts (Figure 13-4)

1. Remove and retain center plate (A) and four (4)

screws.

2. Remove and retain side cover (B) and fasteners.

3. Loosen, but do not remove lock nut (C).

4. Loosen tension screw (D) until all belt tension

is removed.

5. Pull belt splicing pin (E) out and remove belt.

6. Place new belt over pulleys with laced splice

at top. Insert splicing pin.

Important – Pin must not extend beyond edge of belt.

7. Adjust belt tension as explained in

"Adjustments - Box Drive Belt Tension."

8. Replace side cover and center plate and

secure with original fasteners.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

- Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing

the machine or taping heads.

Figure 13-4 Lower Drive Belt Replacement

13-MAINTENANCE AND REPAIRS (continued)

2011 June

200a-NA

13.12 Box Drive Belt Tension

The two (2) continuously moving drive belts convey boxes through the tape applying mechanism.

The box drive belts are powered by an electric gear motor.

Tension adjustment of these belts may be required during normal operation (for Belt Tension Adjustment - refer

to Section 11 / Setup and Adjustments). Belt tension must be adequate to positively move the box through the

machine and the belts should run fully on the surface of the pulleys at each end of the frame. The idler pulleys on

the infeed end are adjusted in or out to provide proper belt tension. Each belt is adjusted separately.

Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5kg [7 lbs.]

applied at the mid-span, as shown in Figure 13-7, will deﬂ ect the belt 25mm [1 inch]. This will assure positive

contact between the belt and the drive pulley on the discharge end of the drive assembly.

Figure 13-7 Box Drive Belt Tension Adjustment

(Box Drive Belt Tension Adjustment - next page)

• To reduce the risk associated with mechanical and electrical hazards:

 Turn electrical supply off and disconnect before performing any adjustments,

maintenance or servicing the machine or taping heads.

Discharge End Infeed End

3.5kg (7 lbs) Pull Force

with 25mm (1 inch) at Mid-span

Box Drive Belt

WARNING

13.11 Box Drive Belt Tension and

Drive Pulley Rings

Before installing a new belt, check the orange

plastic drive pulley rings for wear. If torn, broken,

or worn smooth, replace the rings (Figure 13-6).

Figure 13-6

13-MAINTENANCE AND REPAIRS (continued)

2011 June

200a-NA

Refer to Figure 13-8 and adjust belt tension as follows:

1. Remove and retain center plate/front cover and four screws.

2. Loosen, but do not remove, M10 lock nut with a 17mm open-end wrench.

3. Reset the tension on the drive belts as needed. Adjust the M8 tension screws in (clockwise) to increase

tension or out (counterclockwise) to decrease tension. Tighten lock nut to secure tension setting.

4. Replace center plate/front cover and secure with original screws.

Figure 13-8

Box Drive

Belts

Infeed End

M6 Hex Wrench

M10 Lock Nut

Center

Plate

M5 X 16 Flat

Hd Screw (4)

M8 Socket Hd

Tension

Screw (4)

13-MAINTENANCE AND REPAIRS (continued)

13.11 List of the Maintenance Operations

Date: Description of Operation

________ ________________________________________________________________

2011 June

200a-NA

2011 June

200a-NA

14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO.

Figure 14-2

Figure 14-1

14.1 Information for Disposal of Machine

The machine is composed of the following materials:

- Steel structure

- Nylon rollers

- Drive belts in PVC

- Nylon pulleys

For machine disposal, follow the regulations

published in each country.

14.2 Emergency Procedures

In case of danger/ﬁ re:

Disconnect plug of power cable from power supply.

(Figure 14-1)

IN CASE OF FIRE

Use a ﬁ re extinguisher containing CO2 (Figure 14-2).

15.1 Statement of Conformity

See Section 1.1.

15.2 Emission of Hazardous Substances

Nothing to report

15.3 List of Safety Features

List of components/assemblies with safety

functions

- LATCHING EMERGENCY STOP BUTTON

- Thermal cut-out relay

- Fixed guards upper drive belts

- Blade guard assemblies on both taping heads

- Important: Install earth wire protection on

electrical installation.

All safety features/components must be explained

and highlighted to all operators and to the person

responsible for spare parts in order to ensure that

these components are always on hand or ordered

as a priority procedure.

ONLY USE ORIGINAL REPLACEMENT PARTS

15.4 Copies of Test Reports, Certifications (etc.)

Required by User

N/A

THIS PAGE IS BLANK

16-TECHNICAL DIAGRAMS

200a-NA

2011 June

16.1 Electric Diagram

1 Phase

THIS PAGE IS BLANK

2011 June

200a-NA

16.2 Spare Parts Order

Order parts by quoting the following information:

(Refer to the Identiﬁ cation Plate on the Machine)

• MACHINE MODEL

• SERIAL NUMBER

• FIGURE NO.

• POSITION

• 3M PART NO. (11 DIGITS)

• DESCRIPTION

• QUANTITY

Important!

The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically

updated. It is very important that all the orders of spare parts make reference to the serial number of the machine

(located on the identiﬁ cation plate on the machine).

The manufacturer reserves the right to modify the machine at any time without notice.

It is suggested that the following spare parts be ordered and kept on hand.

200a

Qty. 3M-Part Number Description

2 78-8070-1531-4 Belt-Drive W/Hook

(See Manual 2 / Taping Heads)

16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)

Replacement Parts Ordering Information and Service

Refer to the ﬁ rst page of this instruction manual "Replacement Parts and Service Information".

Tool Kit

A tool kit, part number TBA, is available as a stock item. The kit contains the necessary

open-end and hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool,

part number 78-8076-4726-4, contained in above kit is also available as a replacement stock item.

Refer to Manual 2 for recommended taping head spare parts.

Labels

In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety.

See Section 3 - Safety.

THIS PAGE IS BLANK

Part Number Option/Accessory

78-8052-6553-1 Box Hold-Down Attachment

78-8069-3983-7 Caster Kit Attachment

78-8069-3924-1 Conveyor Extension Attachment

70-0064-4963-4 AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800

70-0064-4962-6 AccuGlide™ 3 Lower Taping Head - 2 inch, Type 10800

70-0064-3000-6 Compression Roller Kit

78-8060-8476-6 Tool and Parts Kit

78-8114-0940-4 Three Flap Folder Kit

For additional information on the options and accessories listed below, contact your 3M Representative.

Options and Accessories

200a Adjustable Case Sealer, Type 40800

Frame Assemblies

To Order Parts:

1. Refer to ﬁ rst illustration, Frame Assemblies, for the Figure Number that identiﬁ es a speciﬁ c portion of the

machine.

2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.

3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part

Description for the parts on that illustration.

Note – The complete description has been included for standard fasteners and some commercially

available components. This has been done to allow obtaining these standard parts locally, if desired.

4. Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name,

machine type, and serial number that are located on the identiﬁ cation plate.

5. Refer to the ﬁ rst page of this instruction manual “Replacement Parts and Service Information” for

replacement parts ordering information.

Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are

available only on special order. Contact 3M/Tape Dispenser Parts to conﬁ rm item availability.

2011 June

200a-NA

THIS PAGE IS BLANK

2011 June

200a-NA

200a Adjustable Case Sealer

Frame

Assemblies

Figure 2798

Figure 2795

(Motor)

Figure 5593

Figure 5592

Figure 15493

Figure 2796

Figure 3430

Figure 5594

Figure 3431

Figure 10440

2011 June

200a-NA

200a

Figure 15493 / 1

14 31

29 32

345+

35/+

2011 June

200a-NA

200a

Figure 15493 / 1

Ref. No. 3M Part No. Description

15493-1 78-8070-1513-2 Frame – Drive

15493-2 78-8070-1514-0 Spacer

15493-3 78-8070-1515-7 Spacer

15493-4 26-1003-5829-5 Screw – Hex Hd, M6 x 12

15493-5 78-8070-1518-1 Spacer – Shaft

15493-6 26-1003-6918-5 Nut – Hex Flange, M10, Plastic Insert

15493-7 78-8070-1519-9 Screw – Soc Hd Hex Hd, M8 x 70

15493-8 78-8017-9318-9 Washer – Plain 8 mm

15493-9 78-8070-1520-7 Guide – Drive Belt

15493-10 26-1005-4757-4 Screw – Flat Hd M5 x 20

15493-11 78-8070-1521-5 Support – Gearbox

15493-12 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr, M8 x 20

15493-13 78-8070-1522-3 Gear Motor – 115V, 60HZ

15493-14 78-8076-4715-7 Cord – Grip

15493-15 78-8070-1523-1 Screw – 1/4-28 x 1/2 SHCS

15493-16 78-8137-0936-3 Sprocket – Z24 P 3/8 inch

15493-17 78-8137-0940-5 Screw

15493-18 78-8054-8987-5 Chain – 3/8 inch, 57 Links

15493-19 78-8137-0938-9 Support/Cover – Motor

15493-20 78-8010-7209-7 Screw – Soc Hd, M6 x 12

15493-21 26-1000-0010-3 Washer – Flat, M6

15493-22 78-8070-1531-4 Belt – Drive W/Hook

15493-23 78-8070-1532-2 Plate – Front

15493-24 78-8113-6754-5 Cover – Rear, W/English Language Label

15493-25 26-0001-5862-1 Screw – Flat Hd Soc, M5 x 12

15493-26 26-1005-5316-8 Screw – Flat Hd Hex Dr, M5 x 16

15493-27 78-8070-1534-8 Stud – Side Plate

15493-28 78-8060-8488-1 Screw – Hex Hd, M5 x 20

15493-29 26-1011-8828-7 Capacitor – 115V Gearmotor

15493-30 78-8094-6015-3 Spacer

15493-31 78-8076-5211-6 Set Nut – GMP13.5

15493-32 78-8060-7885-9 End Cap – /25X1,2

15493-33 78-8042-2919-9 Washer – Triple, M6

15493-34 78-8100-1236-5 Belt Tensioning Assembly – R/H

15493-35 78-8100-1237-3 Belt Tensioning Assembly – L/H

2011 June

200a-NA

200a

Figure 15493 / 2

R/H

L/H

3836

R/H

L/H

2011 June

200a-NA

200a

Figure 15493 / 2

Ref. No. 3M Part No. Description

15493-36 78-8052-6710-7 Roller – Idler

15493-37 78-8052-6709-9 Washer – Special

15493-38 78-8010-7435-8 Washer – Lock, M6

15493-39 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16

15493-40 78-8070-1527-2 Shaft – W/Drive Pulleys

15493-41 78-8070-1528-0 Shaft – Gearbox

15493-42 78-8057-5811-3 Key – 6 x 6 x 20 mm

15493-43 78-8054-8986-7 Sprocket – 3/8 inch Pitch, 28 teeth

15493-44 78-8054-8984-2 Bushing

15493-45 78-8070-1529-8 Support – Shaft

15493-46 78-8070-1530-6 Bearing – 6205-2RS

15493-47 78-8057-5739-6 Key – M5 x 5 x 30 mm

15493-48 78-8076-5105-0 Pulley Assembly – Drive

15493-49 78-8060-8416-2 Nut – Special, M20 x 1

15493-50 78-8052-6713-1 Ring – Polyurethane

15493-51 26-1003-5841-0 Screw – M8 x 16

15493-52 78-8137-6085-3 Bottom Drive Assembly

15493-53 78-8076-4500-3 Stud – Mounting

15493-54 78-8017-9318-9 Washer – Plain 8 mm

15493-55 78-8100-1236-5 Belt Tensioning Assembly – R/H

15493-56 78-8100-1237-3 Belt Tensioning Assembly – L/H

15493-57 78-8100-1238-1 Belt Tensioner – R/H

15493-58 78-8100-1239-9 Belt Tensioner – L/H

2011 June

200a-NA

Figure 2796

200a

2011 June

200a-NA

200a

Figure 2796

Ref. No. 3M Part No. Description

2796-1 78-8070-1536-3 Support – Guide Arm

2796-2 78-8010-7169-3 Screw – Hex Hd, M6 x 12

2796-3 26-1000-0010-3 Washer – Flat, M6

2796-4 78-8070-1537-1 Lever With Pivot

2796-5 78-8070-1538-9 Bushing

2796-6 26-1003-8816-9 Screw – Set, M5 x 6

2796-7 78-8070-1539-7 Link – Guide

2796-8 78-8017-9074-8 Washer – 15 mm, Nylon

2796-9 78-8052-6733-9 Ring – M10, Special

2796-10 78-8070-1540-5 Support – Lever

2796-11 78-8032-0382-3 Screw – Soc Hd, M5 x 16

2796-12 78-8070-1541-3 Guide Arm – Front, Right

2796-13 78-8070-1542-1 Guide Arm – Front, Left

2796-14 78-8070-1543-9 Guide Arm – Rear

2796-15 78-8076-4505-2 Screw – Set, M6 x 8

2796-16 78-8070-1544-7 Guide – Right

2796-17 78-8070-1545-4 Guide – Left

2796-19 78-8070-1546-2 Cap – Guide

2796-20 26-1003-7953-1 Screw – Soc Hd, M5 x 30

2796-21 78-8070-1547-0 Shaft - Guide

2796-22 78-8070-1548-8 Washer – 20 x 12, 5 x 1 Nylon

2796-23 26-1003-5852-7 Screw – Hex Hd, M10 x 40

2796-24 78-8052-6566-3 Washer – Friction

2796-25 78-8070-1549-6 Knob – VTR-B-M10

2796-26 78-8005-5735-3 Washer – Lock, M5

2796-27 78-8032-0375-7 Screw – Hex Hd, M6 x 16

2796-28 78-8079-5378-7 Tape – Guide

2011 June

200a-NA

1 - 2

Figure 2798

200a

2011 June

200a-I-D

200a

Figure 2798

Ref. No. 3M Part No. Description

2798-1 78-8070-1557-9 Compression Roller Assembly – Right

2798-2 78-8070-1558-7 Compression Roller Assembly – Left

2798-3 78-8070-1559-5 Support – Compression Roller

2798-4 78-8054-8648-3 Pressure Roller

2798-5 78-8070-1560-3 Stud – Roller Mounting

2798-6 78-8052-6566-3 Washer – Friction

2798-7 78-8070-1561-1 Nut – M10

2798-8 26-1004-5507-5 Washer – M8

2798-9 26-1003-5841-0 Screw – M8 x 16

2798-10 78-8017-9074-8 Washer – 15 mm, Nylon

2798-11 78-8070-1562-9 Tube – Roller Support

2798-12 12-7991-1752-3 Washer – M14, Plain

2798-13 78-8070-1563-7 Screw – M10 x 80

2798-14 78-8070-1549-6 Knob – VTR-B-M10

2798-15 26-1003-6918-5 Nut – Plastic Insert M10 Hex Flange

8 20

2011 June

200a-NA

Figure 10440

200a

2011 June

200a-NA

200a

Figure 10440

Ref. No. 3M Part No. Description

10440-1 78-8076-4633-2 Tape Roll Bracket Assembly

10440-2 78-8070-1565-2 Tape Drum Bracket Assembly

10440-3 78-8070-1566-0 Bracket – Tape Drum

10440-4 78-8070-1395-4 Bracket – Bushing Assembly

10440-5 78-8070-1568-6 Cap – Bracket

10440-6 78-8076-4519-3 Shaft – Tape Drum

10440-7 78-8017-9169-6 Nut – M18 x 1

10440-8 78-8098-8827-0 Tape Drum Sub-Assembly - 2 Inch

10440-9 78-8098-8749-6 Tape Drum

10440-10 78-8098-8817-1 Leaf Spring

10440-11 26-1002-5753-9 Screw – Self Tapping

10440-12 78-8060-8172-1 Washer – Friction

10440-13 78-8052-6271-0 Washer – Tape Drum

10440-14 78-8100-1048-4 Spring – Core Holder

10440-15 78-8017-9077-1 Nut – Self Locking, M10 x 1

10440-16 78-8032-0375-7 Screw – Hex Hd, M6 x 16

10440-17 78-8070-1215-4 Spacer – Stud

10440-18 26-1000-0010-3 Washer – Flat, M6

10440-19 78-8010-7169-3 Screw – Hex Hd, M6 x 12

10440-20 78-8060-8474-1 Tape Drum Assembly – 2 Inch Head

10440-21 26-1004-5510-9 Washer - Plain, M10

10440-22 78-8098-8816-3 Latch - Tape Drum

Figure 10440

2011 June

42 = 2, 3, 4, 5, 41

200a

Caster

Option*

200a-NA

Figure 3430

2011 June

200a-NA

200a

Caster Option

3430-45 78-8098-9076-3 Caster Assembly

3430-46 78-8129-6105-6 Bracket - Wheel

3430-47 78-8129-6104-9 Set Screw - M8x8

3430-48 78-8017-9059-9 Washer – Spring, Helical, M12

3430-49 78-8060-7532-7 Nut – M12

Figure 3430

Ref. No. 3M Part No. Description

3430-2 78-8091-0306-8 Bed Conveyor

3430-3 78-8091-0307-6 Support – Drive

3430-4 26-1003-5842-8 Screw – Hex Hd, M8 x 20

3430-5 78-8017-9318-9 Washer – Plain, 8 mm

3430-6 78-8076-5381-7 Leg Assembly – Inner W/Stop

3430-7 78-8076-5382-5 Leg – Inner

3430-8 78-8060-8480-8 Pad – Foot

3430-9 78-8055-0867-4 Screw – Hex Hd, M8 x 30

3430-10 78-8017-9313-0 Nut – Self Locking, M8

3430-11 78-8076-5383-3 Stop – Leg

3430-12 26-1003-7963-0 Screw – Soc Hd, M8 x 16

3430-13 78-8060-8481-6 Label – Height

3430-14 78-8052-6677-8 Clamp – Inner

3430-15 78-8052-6676-0 Clamp – Outer

3430-16 78-8060-8482-4 Plate – Protection

3430-17 26-1003-7948-1 Screw – Soc Hd M5 x 10

3430-18 78-8076-5392-4 Support – Tape Drum

3430-19 78-8060-8483-2 Support – Outboard Roll

3430-20 78-8060-8484-0 Shaft – Roller

3430-21 78-8060-8485-7 Roller

3430-22 78-8032-0375-7 Screw – Hex Hd, M6 x 16

3430-23 26-1000-0010-3 Washer – Flat, M6

3430-24 26-1003-7957-2 Screw – Soc Hd, M6 x 16

3430-25 78-8070-1579-3 Plane – Conveyor Bed

3430-26 78-8060-8486-5 Bushing

3430-27 78-8010-7211-3 Screw – Soc Hd M6 x 25

3430-28 78-8060-8487-3 Cover – Switch

3430-29 78-8060-8087-1 Screw – M5 x 10

3430-30 78-8010-7417-6 Nut – Hex, M5

3430-31 78-8060-8488-1 Screw – Hex Hd, M5 x 20

3430-32 78-8046-8217-3 Washer – Special

3430-33 78-8005-5741-1 Washer – Plain, M5

3430-34 78-8076-4701-7 Cap – /28

3430-41 78-8094-6013-8 Support – Drive

3430-42 78-8094-6014-6 Bed – Conveyor, W/Support

2011 June

200a-NA

12+13+

14+15

Figure 3431

200a

2011 June

200a-NA

200a

Figure 3431

Ref. No. 3M Part No. Description

3431-1 78-8060-8489-9 Column – Outer

3431-2 78-8060-8490-7 Plate – Column Mounting

3431-3 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr, M8 x 20

3431-4 78-8017-9318-9 Washer – Plain, 8 mm

3431-5 78-8060-8491-5 Cap – Column

3431-6 26-1002-4955-1 Screw – Self Tap, 8P x 13

3431-7 78-8005-5740-3 Washer – Plain, 4 mm

3431-8 78-8060-8492-3 Stop – Height

3431-9 78-8076-5482-3 Plate – Nut Stop

3431-10 78-8060-8087-1 Screw – M5 x 10

3431-11 78-8060-8494-9 Column Assembly – Inner

3431-12 78-8060-8495-6 Column – Inner

3431-13 78-8054-8617-8 Bearing – Special

3431-14 78-8054-8589-9 Screw – Special

3431-15 26-1003-6916-9 Nut – Locking M6, Plastic Insert

3431-16 78-8060-8496-4 Lead Screw

3431-17 78-8054-8969-3 Spring

3431-18 78-8054-8970-1 Bed Plate – Spring

3431-19 78-8054-8571-7 Nut – Plastic

3431-20 78-8054-8968-5 Nut – Special

3431-21 78-8054-8585-7 Collar

3431-22 78-8054-8586-5 Pin

3431-23 78-8054-8584-0 Spacer

3431-24 78-8054-8583-2 Bushing

3431-25 78-8060-8497-2 Bushing – Lead Screw

3431-26 78-8059-5617-0 Screw – Set, M6 x 8

3431-27 78-8060-8498-0 Bushing – Inner Column

3431-28 78-8060-8499-8 Sprocket – 3/8 inch

3431-29 26-1003-7946-5 Screw – Soc Hd, M4 x 25

3431-30 78-8070-1501-7 Chain – 3/8 inch, 156 Links

3431-31 78-8113-6755-2 Housing – Chain, W/English Language Label

3431-32 78-8060-7878-4 Screw – Idler

3431-33 78-8070-1503-3 Roller – Chain Tensioning

3431-34 78-8042-2919-9 Washer – M6

3431-35 26-1003-5829-5 Screw – Hex Hd, M6 x 12

3431-36 26-1000-0010-3 Washer – Flat, M6

3431-37 78-8070-1504-1 Cover

3431-38 78-8010-7157-8 Screw – Hex Hd, M4 x 10

3431-39 78-8070-1505-8 Cap – Inner Column

3431-40 78-8070-1506-6 Cover – Screw

3431-41 78-8076-4807-2 Crank Assembly

3431-42 78-8076-5422-9 Crank

3431-43 78-8070-1509-0 Shaft – Crank

3431-44 26-1005-5316-8 Screw – Flat Hd, Hex Dr, M5 x 16

3431-45 78-8070-1510-8 Washer – Nylon, 7 x 15 x 1

3431-46 78-8070-1511-6 Bushing

3431-47 78-8070-1512-4 Knob – VTR-B-M12

3431-48 78-8076-4800-7 Washer – Crank

3431-49 78-8076-4809-8 Washer – Crank

3431-50 78-8076-4821-3 Key – Stop

3431-51 78-8054-8821-6 Cap – End

3431-52 26-1004-5507-5 Washer – M8

2011 June

200a-NA

Figure 5592

200a

2011 June

200a-NA

200a

Figure 5592

Ref. No. 3M Part No. Description

5592-1 78-8091-0508-9 Bar – Supporting

5592-2 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16

5592-3 78-8100-1042-7 Washer – /15 x 6.35 x 2

5592-4 78-8113-6756-0 Side Plate – Right, W/English Language Label

5592-5 78-8113-6757-8 Side Plate – Left, W/English Language Label

5592-6 26-1003-5842-8 Screw – Hex Hd, M8 x 20

5592-7 78-8017-9318-9 Washer – Plain, 8 mm

5592-8 26-1000-1347-8 Nut – Hex, M8

5592-9 78-8070-1574-4 Slide – Front, Right

5592-10 78-8070-1575-1 Slide – Front, Left

5592-11 78-8070-1576-9 Slide – Rear, Right

5592-12 78-8070-1577-7 Slide – Rear, Left

5592-13 78-8070-1553-8 Spacer

5592-14 78-8070-1554-6 Stud

5592-15 78-8060-7693-7 Roller – 32 x 38

5592-16 26-1005-5316-8 Screw – Flat Hd Hex Dr, M5 x 16

5592-17 78-8070-1555-3 Block – Upper Head

5592-18 78-8060-7758-8 Fairlead – /20

5592-19 78-8054-8955-2 Clamp – Bracket

5592-20 26-1003-5820-4 Screw – Hex Hd, M5 x 12

5592-21 78-8005-5741-1 Washer – Flat, M5

5592-22 78-8076-4517-7 End Cap – /22 x 1

5592-23 78-8113-6758-6 Cover – Upper, W/English Language Labels

5592-24 78-8076-4500-3 Stud – Mounting

5592-25 78-8070-1318-6 Label – Box Centering

5592-26 78-8100-1234-0 Bezel

2011 June

200a-NA

Figure 5593

200a

2011 June

200a-NA

200a

Figure 5593

Ref. No. 3M Part No. Description

5593-1 78-8091-0660-8 Housing – Wire

5593-2 78-8076-4702-5 Grommet – /28

5593-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16

5593-4 78-8076-4636-5 Strap – Wire

5593-5 78-8010-7163-6 Screw - Hex Hd, M5 x10

5593-6 78-8005-5741-1 Washer – Flat, M5

5593-7 78-8010-7417-6 Nut – Hex, M5

5593-8 78-8060-7631-7 Connector – 3/8 Inch

5593-9 78-8060-8028-5 Sleeving – /12, 0,93 M.

5593-10 78-8060-8029-3 Clamp – 140 x 3, 5

5593-11 78-8076-4641-5 Cover

5593-12 78-8010-7157-8 Screw – Hex Hd, M4 x 10

5594-13 78-8017-9018-5 Washer – Plain, M4 SPEC.

5594-14 78-8060-7758-8 Fairlead – /20

200a

Figure 5594

18a

18b

2011 June

200a-NA

2011 June

200a-NA

200a

5594-1 78-8094-6379-3 Support – Box

5594-2 78-8113-6759-4 Box – W/English Language Label

5594-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15

5594-4 78-8005-5740-3 Washer – Plain, 4 mm

5594-5 26-1003-6914-4 Nut – Plastic Insert, M4

5594-6 78-8076-4715-7 Cord Grip

5594-7 78-8076-5211-6 Set Nut – GMP 13.5

5594-9 78-8094-6382-7 Guide – Mounting

5594-10 78-8028-8208-0 Screw – 6P x 9,5

5594-11 78-8017-9018-5 Washer – Plain, M4

5594-12 78-8094-6383-5 Contactor – Allen Bradley 110V, 60HZ

5594-13 78-8076-5378-3 Circuit Breaker-Allen Bradley 1.6 – 2.5A

5594-14 78-8094-6384-3 Ground Clamp – VGPE 4/6

5594-15 78-8076-4968-2 Terminal

5594-16 78-8028-7909-4 Power Cord w/Plug - USA

5594-17 78-8076-5176-1 Cable – FROR 07 3X0.75, 5 Mt

5594-18A 78-8076-5273-6 Cable – 3X1, 5Mt

5594-18B 78-8060-8052-5 Cable – 4X1.5 5Mt 3 Ph

78-8091-0433-0 Cable – 3X1.5 1 Ph, 5 Mt

5594-19 26-1003-7957-2 Screw – Soc Hex Hd, M6 x 16

5594-20 26-1000-0010-3 Washer – Flat, M6

5594-21 78-8076-5194-4 Box – E-Stop, Yellow

5594-22 78-8137-0823-3 Switch - ON/Off

5594-23 78-8100-1039-3 Support – On/Off Switch

5594-24 78-8017-9257-9 Screw – Phillips Head, M4 x 10

5594-25 78-8017-9066-4 Screw - Metric, M5X12

5594-26 78-8060-7758-8 Grommet

5594-27 78-8137-0609-6 E-Stop

5594-28 78-8091-0538-6 Screw - Hex. Hd. M4X20

5594-29 78-8076-4716-5 Star Washer – M4

5594-30 78-8010-7416-8 Nut – Hex, M4

5594-31 78-8100-1234-0 Collar

5594-32 78-8094-6384-3 Clamp

5594-33 78-8114-4896-4 Box – On/Off, Grey

Figure 5594

Ref. No. 3M Part No. Description

THIS PAGE IS BLANK

Accuglide 3

Upper and

Lower

High Speed

Taping Heads

2 Inch

Type 10800

AccuGlide

™

is a Trademark of

3M, St. Paul, MN 55144-1000

Printed in U.S.A.

Instructions and Parts List

Serial No._____________________________________

For reference, record taping head(s) serial number(s) here.

Important Safety

Information

BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

It is recommended you

immediately order the

spare parts listed in the

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

Spare Parts

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

3M-Matic

™

4000563

3M-Matic

™

, AccuGlide

™

and Scotch

™

are Trademarks of

3M St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch

equipment you ordered. It has been set up and tested in

the factory with Scotch

tapes. If technical assistance or replacement parts are needed, call or fax the

appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the

model/machine name, machine type, and serial number that are located on the identification plate

(For example: Model 200a - Accuglide 3 - 2 inch - Type 10800 - Serial Number 13282).

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts

Note : Outside the U.S., contact the local 3M subsidiary for

parts ordering information.

United States -

3M Tape Dispenser Parts

241 Venture Drive

1-800-344-9883

Amery, WI 54001-1325

Fax: 1-715-268-8153

Identification Plate

Replacement Parts and Service Information

THIS PAGE IS BLANK

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch

equipment you ordered. It has been set up

and tested in the factory with Scotch

tapes. If any problems occur when operating this equipment and

you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts

or additional manuals, include model/machine name, machine type, and serial number that are

located on the identiﬁ cation plate.

3M-Matic

™

, AccuGlide

™

and Scotch

™

are Trademarks of

3M, St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

THIS PAGE IS BLANK

Instruction Manual

AccuGlide

™

High Speed 2 Inch

Upper and Lower Taping Heads

Type 10800

Table of Contents Page

Replacement Parts and Service Information ............................................................................................ i - ii

Table of Contents...................................................................................................................................... iii

Equipment Warranty and Limited Remedy ............................................................................................... iv

Intended Use ............................................................................................................................................ 1

Taping Head Contents / How to Use Manual............................................................................................ 3

Important Safeguards ............................................................................................................................... 4 - 5

Speciﬁ cations ........................................................................................................................................... 6 - 7

Dimensional Drawing .................................................................................................................... 7

Installation ................................................................................................................................................ 8

Receiving and Handling ................................................................................................................ 8

Installation Guidelines ................................................................................................................... 8

Tape Leg Length ........................................................................................................................... 8

Tape Width Adjustment ................................................................................................................. 8

Operation .................................................................................................................................................. 9 - 11

Tape Loading – Upper Taping Head .............................................................................................. 10

Tape Loading – Lower Taping Head .............................................................................................. 10 - 11

Maintenance ............................................................................................................................................. 12 - 13

Blade Replacement ....................................................................................................................... 12

Blade Guard .................................................................................................................................. 12

Blade Oiler Pad ............................................................................................................................. 12

Cleaning ........................................................................................................................................ 13

Applying/Bufﬁ ng Roller Replacement ............................................................................................ 13

Adjustments .............................................................................................................................................. 14 - 16

Tape Latch Alignment .................................................................................................................... 14

Tape Drum Friction Brake ............................................................................................................. 14

Applying Mechanism Spring .......................................................................................................... 15

One-Way Tension Roller ............................................................................................................... 15

Tape Leg Length ........................................................................................................................... 16

Leading Tape Leg Length Adjustment ............................................................................ 16

Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch] .................................... 16

Troubleshooting Guide ............................................................................................................................. 17 - 18

Spare Parts/Service Information............................................................................................................... 19

Recommended Spare Parts .......................................................................................................... 19

Replacement Parts and Service .................................................................................................... 19

Replacement Parts Illustrations and Parts List ................................................................ Yellow Section 20 - 37

iii

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

, Scotch

™

, and 3M-Matic

™

are Trademarks of 3M, St. Paul, Minnesota 55144-1000

Equipment Warranty and Limited Remedy:

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING

OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:

Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage

arising from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal

theory asserted, including breach of warranty, breach of contract, negligence, or strict liability.

Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by

a written agreement signed by authorized representatives of 3M and seller.

3M sells its AccuGlide™ 3 High Speed 2 Inch Upper and Lower Taping Heads, Type 10800 with the

following warranty:

1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for

ninety (90) days after delivery.

2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after

delivery.

If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation

shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within

a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it

receives such notice within ﬁ ve (5) business days after the expiration of the warranty period. All notices required

hereunder shall be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair

or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other

authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time

after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no

obligation to provide or pay for the labor required to remove any part or equipment or to install the repaired or

replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal

wear, inadequate or improper maintenance, inadequate cleaning, non-lubrication, improper operating environ-

ment, improper utilities, operator error or misuse, alteration or modiﬁ cation, mishandling, lack of reasonable care,

or due to any accidental cause.

AccuGlide 3 - 2" - NA

2012 January

Warranty

AccuGlide 3 - 2" - NA

2012 January

Intended Use

The intended use of the AccuGlide™ 3 Upper and

Lower Taping Heads - 2 Inch is to apply a "C" clip of

Scotch

pressure-sensitive ﬁ lm box sealing tape to

the top and/or bottom center seam of regular slotted

containers.

These taping heads are incorporated into most

standard 3M-Matic™ case sealers. The compact

size and simplicity of the taping head also makes

it suitable for mounting in box conveying systems

other than 3M-Matic™ case sealers. This includes

replacement of other types of taping, gluing or

stapling heads in existing case sealing machines.

The AccuGlide™ 3 Upper and Lower Taping Heads

- 2 Inch have been designed and tested for use with

Scotch

pressure-sensitive ﬁ lm box sealing tape.

AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800

THIS PAGE IS BLANK

Taping Head Contents

AccuGlide

™

High Speed 2 Inch Upper and Lower Taping Heads consist of:

Qty. Part Name

1 Taping Head Assembly

1 Tape Drum and Bracket Assembly

1 Hardware and Spare Parts Kit

1 Threading Tool

The manual is an important part of the machine; all information contained herein is intended to enable the equip-

ment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all opera-

tors of this equipment and the manual is kept up to date with all subsequent amendments. Should the equipment

be sold or disposed of, please ensure that the manual is passed on with the machine.

Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic

components will include relevant schematics or programs in the enclosure (or will be delivered separately as

needed)

Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual

for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your

after sale service for a new copy (if it is possible, please have the manual name, part number, and revision infor-

mation and/or model/machine name, machine type, and serial number) that are located on the identiﬁ cation plate

(For example: Model 200a - Accuglide 3 - 2" - Type 10800 - Serial Number 13282).

Note:

All the important warning notes related to the operation of the machine are identiﬁ ed by the symbol:

Updating the Manual

Modiﬁ cations to the machine are subject to manufacturer's internal procedures. The user may receive pages or

parts of the manual which contain amendment made after its ﬁ rst publication. The user must use them to update

this manual.

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installa-

tion, operation, set-up and adjustments, technical and manufacturing speciﬁ cations, maintenance, troubleshoot-

ing, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a deﬁ nition

of symbols, plus a parts list of the 3M-Matic™ Accugllide 3 (2 inch) 3M Industrial Adhesives and Tapes Division

3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition January 2012/Copyright 3M 2012. All rights

reserved The manufacturer reserves the right to change the product at any time without notice.

How to use this Manual

General Information

AccuGlide 3 - 2" - NA

2012 January

Important Safeguards

This safety alert symbol identif es

important safety messages in this

manual. READ AND UNDERSTAND

THEM BEFORE INSTALLING OR

OPERATING THIS EQUIPMENT.

• To reduce the risk associated with

mechanical hazards:

− Read, understand and follow all safety

and operating instructions before

operating or servicing the case sealer

− Allow only properly trained and qualiﬁ ed

personnel to operate and/or service this

equipment

• To reduce the risk associated with

shear, pinch, and entanglement

hazards:

− Turn air and electrical supplies off on

associated equipment before perform-

ing any adjustments, maintenance, or

servicing the taping heads

− Never attempt to work on the taping

head or load tape while the box drive

system is running

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade

guards. The blades are extremely sharp.

Explanation of Signal Word Consequences

Indicates a potentially hazardous

situation, which, if not avoided,

may result in minor or moderate

injury and/or property damage.

CAUTION:

Indicates a potentially hazardous

situation, which, if not avoided,

could result in death or serious

injury and/or property damage.

WARNING:

WARNING

• To reduce the risk associated with muscle

strain:

 Use proper body mechanics when

removing or installing taping heads that are

moderately heavy or may be considered

awkward to lift

• To reduce the risk associated with impact

hazards:

 Place the taping head on a smooth level

surface when maintaining or servicing this

equipment

CAUTION

(Important Safeguards continued on next page)

AccuGlide 3 - 2" - NA

2012 January

AccuGlide 3 - 2" - NA

2012 January

Important Safeguards (continued)

78-8070-1335-0

Figure 1-1 Replacement Labels/3M Part Numbers

Important - In the event the following safety labels are damaged or destroyed, they must be replaced to

ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.

Upper Taping Head Label 78-8137-3317-3

Lower Taping Head Label 78-8137-3316-5

AccuGlide 3 - 2" - NA

2012 January

Specifications

1. Tape:

For use with Scotch

pressure-sensitive ﬁ lm box sealing tapes.

2. Tape Width:

36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum.

3. Tape Roll Diameter:

Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch

ﬁ lm tapes.)

4. Tape Application Leg Length - Standard:

70mm ± 6mm [2-3/4 inches ±1/4 inch]

Tape Application Leg Length - Optional:

50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")

5. Box Size Capacities:

For use with center seam regular slotted containers.

Length – 443mm [17.44 inches] w/ Guard

Height – 406mm [16 inches] w/ Guard

Width – 107mm [4.2 inches]

When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction

manual speciﬁ cations for box weight and size capacities.

6. Operating Rate:

Conveyor speeds up to 0.5 m/s [100 feet per minute].

7. Operating Conditions:

Use in dry, relatively clean environments at 5° to 40°C [40° to 105°F] with clean dry boxes.

Important – Taping heads should not be washed down or subjected to conditions causing moisture

condensation on components.

8. Taping Head Dimensions:

Length – 442mm [17 3/8 inches]

Height – 648mm [25 1/2 inches] (with tape drum)

Width – 105mm [4-1/8 inches] (without mounting spacers)

Weight – Packaged: 8.6kg [19 lbs.] Unpackaged: 7.7kg [17 lbs.]

(Speciﬁ cations continued on next page.)

AccuGlide 3 - 2" - NA

2012 January

Specifications

Figure 2/1 Dimensional Drawing

Optional Tape Drum

Mounting Position

6mm [1/4 in.] Maximum

18mm [11/16 in.]

Box

Feed

Direction

18mm [11/16 in.]

Side View

End View

76mm [3 in.]

50mm Tape Leg

76mm [3 in.]

6mm [1/4 in.] Maximum

405mm [16 in.]

Maximum Roll

Diameter

405mm [16 in.]

Maximum Roll

Diameter

445mm

[17-1/2 in.]

*120mm [4 3/4 in.]

Minimum Standard

Head Spacing

Mounting

Holes

* This dimension can be reduced to 90mm

[3-1/2 in.] when both heads are converted

to 50mm [2 in.] tape leg lengths.

648 mm

[25-1/2 in.]

95mm [4 3/4 in.}

278mm

[10-15/16 in.]

350mm

[13-3/4 in.]

443mm

[17-7/16 in.]

33mm

[1-19/64 in.]

60mm

[2-3/8 in.]

105mm [4-1/8 in.]

Installation

1. The box conveying system must positively

propel the box in a continuous motion, not

exceeding 0.40 m/s [80 feet per minute], past

the taping head assembly since the box motion

actuates the taping mechanism.

2. If a pusher or cleated conveyor is being used,

steps should be taken in the conveyor design to

prevent the pusher from contacting the applying

or bufﬁ ng roller arms resulting in damage to the

taping head.

Receiving And Handling

After the taping head assembly has been

unpackaged, examine the unit for damage that

might have occurred during transit. If damage is

evident, ﬁ le a damage claim immediately with the

transportation company and also notify your 3M

Representative.

Installation Guidelines

The taping head assembly can be used in convert-

ing existing or in custom made machinery.

It can be mounted for top taping or bottom taping.

Refer to "Box Size Capacities," as well as Figure

2-1 in the Speciﬁ cations section, for the following

points in making such installations:

4. Mounting studs are provided with the taping

head, but special installations may require

alternate means for mounting.

5. Box hold-down or guide skis should be provided

and the taping head mounted so that the side

plates are 6mm [1/4 inch] maximum away from

the ski surface on which the box rides.

Tape Leg Length

Taping heads are factory set to apply standard

70mm [2-3/4 inch] tape legs. The heads can be

converted to apply 50mm [2 inch] tape legs if desired

but both upper and lower heads must be set to ap-

ply the same tape leg length. See "Adjustments –

Changing Tape Leg Length From 70 to 50mm

[2-3/4 to 2 Inches]."

Also, the conveyor speed at which the product

moves through the taping heads, affects the leading

and trailing tape leg length. See "Adjustments sec-

tion – Leading Tape Leg Length Adjustment."

Tape Width Adjustment

Taping heads are factory set to apply 48mm [2 inch]

wide tape. If it is necessary to align the tape or to

apply narrower tapes, refer to "Adjustments – Tape

Web Alignment" for set-up procedure.

Note – AccuGlide™ 3 High Speed Upper Taping

Head is supplied with a bufﬁ ng arm guard.

Adjustments to this guard may be required

to install the taping head into some older

design 3M-Matic™ case sealers.

3. Figure 2-1 illustrates the typical mounting

relationship for opposing taping head

assemblies to allow taping of box heights down

to 90mm [3-1/2 inches]. To tape box heights

down to 70mm [2-3/4 inches], the taping heads

must be completely staggered so only one tape

seal is being applied at one time.

• To reduce the risk associated with sharp blade hazards:

- Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

Important – Always conduct a hazard review to

determine appropriate guarding requirements

when the installation is in an application

other than 3M-Matic™ equipment

• To reduce risk associated with muscle

strain:

- Use proper body mechanics when

removing or installing taping heads

that are moderately heavy or may be

considered awkward to lift

CAUTION

AccuGlide 3 - 2" - NA

2012 January

AccuGlide 3 - 2" - NA

2012 January

Operation

Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View)

Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View)

Tape Drum

Tape Supply Roll

Tape Adhesive Side

Tension Wrap Roller

Knurled Roller

Wrap Roller

Threading Needle

Applying Roller

One-Way

Tension Roller

One-Way

Tension Roller

Applying

Mechanism

Spring

Applying

Mechanism

Spring

Buffing Arm

Cover

Buffing Arm

Cover

Buffing

Roller

Buffing

Roller

Orange Knife Guard

Tape Cut-Off Knife

It is recommended that the detailed instructions and

sketches in this manual be referred to the ﬁ rst few

times the taping head is loaded/threaded until the

operator becomes thoroughly familiar with the tape

loading operation.

Note – Remove tape roll before removing taping

head from machine to minimize weight.

Operation (continued)

Figure 3-3

Insert threading needle through rollers in direction

indicated by arrows.

5. Pull the threading needle down until the tape travels

between the apply plate and the ears of the apply

arm (Position 4) until it extends past the applying

roller. When properly threaded the adhesive side of

the tape should be facing the knurled rollers at posi-

tion 2 and also position 3.

6. Cut away any excess tape.

Important – Do not cut against the apply roller -

roller damage could occur.

Tape Loading – Lower Taping Head

1. Remove the lower taping head from the conveyor

bed or associated equipment and place it a

convenient working position.

2. The lower taping head is loaded and threaded in the

same manner as the upper head. Follow the upper

taping head tape loading/threading procedure.

Tape Loading – Upper Taping Head

1. Place the upper taping head in a convenient

working position.

2. Use Figures 3-3 to 3-5 and tape threading la-

bel. Position the tape supply roll so the adhesive

side of tape is facing the front of the taping head

as it is pulled from the supply roll.

3. Attach the threading needle to the end of the

roll. Guide the threading needle around the wrap

roller (Position 1) then back around the one-way

tension roller (Position 2).

4. Continue pulling the threading needle down and

guide it between the two rollers on the apply arm

(Position 3).

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the machine or taping heads

− Never attempt to work on the taping heads or load tape when the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

• To reduce the risk associated with

muscle strain:

− Use proper body mechanics when

removing or installing taping heads that

are moderately heavy or may be

considered awkward to lift

• To reduce the risk associated with

impact hazards:

− Place the taping head on a smooth

level surface when maintaining or

servicing this equipment

CAUTION

AccuGlide 3 - 2" - NA

2012 January

Figure 3-3 – Tape Loading/Threading

One-Way

Tension

Roller

Tension

Wrap

Roller

Knurled

Roller

Wrap

Roller

Applying

Roller

Operation (continued)

Manually turn tape roll to create slack tape while

pulling threading needle through tape applying

mechanism until needle is through and tape is in

alignment with applying roller.

Excess tape can be cut with a scissors at applying

roller.

Figure 3-4

Place tape roll on tape drum to dispense tape with

adhesive side forward. Seat tape roll fully against

back ﬂ ange of drum. Adhere tape lead end to

threading needle as shown.

Figure 3-4 – Tape Loading/Threading

Figure 3-5 – Tape Loading/Threading

WARNING

• To reduce the risk associated with

sharp blade hazards:

- Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp.

AccuGlide 3 - 2" - NA

2012 January

3. Bottom the blade slots against the screws. (This

will position the blade at the correct angle.)

Tighten the blade screws to secure the blade.

Blade Guard

The blade guard covers the blade whenever a box

is not being taped. Periodically check to be sure the

blade guard is functioning properly and returning to

cover the blade. Replace any defective parts.

Blade Oiler Pad

To reduce adhesive build-up, the taping heads are

equipped with a factory pre-lubricated felt oiler pad

that provides a ﬁ lm of oil on the cutting edge of the

blade. Blade maintainance should include keeping

the felt oiler pad saturated with SAE #30 non-

detergent oil.

Should tape adhesive build-up occur on blade,

carefully wipe clean with an oily cloth.

The AccuGlide™ 3 High Speed 2 Inch Taping Head

has been designed for long, trouble free service. The

taping head will perform best when it receives routine

maintenance and cleaning. Taping head components

that fail or wear excessively should be promptly

repaired or replaced to prevent damage to other

portions of the head or to the product.

Blade Replacement, Upper and Lower Taping Heads

– Figure 4-1

1. Loosen, but do not remove, the blade screws (A).

Remove and discard old blade.

2. Mount the new blade (B) with the beveled side

away from the blade holder.

Maintenance

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

Note – Check the blade position to insure proper

clearance between blade and guard by slowly

pivoting the blade guard back.

Figure 4-1 – Blade Replacement

(Maintenance continued on next page.)

Knife

Guard

Knife

Holder

AccuGlide 3 - 2" - NA

2012 January

WARNING

• To reduce the risk associated with

sharp blade hazards:

- Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp.

• To reduce the risk associated with

sharp blade hazards:

- Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp.

Maintenance (continued)

Applying/Buffing Roller Replacement

Replacing roller requires removal of shaft and

mounting screws. With no area on the shaft to grip,

the shaft often turns when attempting to remove the

second screw.

To ease removal of second screw, a 5mm hex

socket has been provided at the bottom of the

threads in both ends of the shaft. Insert a 4mm

hex key wrench into this socket after removing one

screw to hold the shaft for removal of the second

screw. See Figure 4-2.

Cleaning

Regular slotted containers produce a great deal

of dust and paper chips when conveyed through

taping heads. If this dust is allowed to build-up

on the heads, it can cause wear on the moving

parts. Excessive dirt build-up should be wiped

off with a damp cloth. Cleaning should be done

once per month, depending on the number and

type of boxes used. If the boxes used are dirty, or

if the environment in which the heads operate is

dusty, cleaning on a more frequent basis may be

necessary.

Note – Never attempt to remove dirt from taping

heads by blowing it out with compressed

air. This can cause the dirt to be blown inside

the components onto sliding surfaces.

Dirt in these areas can cause serious

equipment damage. Never wash down or

subject taping heads to conditions causing

moisture condensation on components.

Serious equipment damage could result.

Figure 4-2 – Roller Shaft Section View

5mm Hex

Key Wrench

Section View of

Roller/Shaft

Hex Socket

AccuGlide 3 - 2" - NA

2012 January

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

Tape Drum Friction Brake – Figure 5-3

The tape drum friction brake on each taping head is

pre-set for normal operation to prevent tape roll over

travel. Should tension adjustment be required, turn

the self-locking nut on the shaft to vary compression

of the spring. Turn the nut clockwise to increase the

braking force, and counterclockwise to decrease the

braking force. Adjust brake to minimum tension to

prevent excessive tape roll over travel.

Tape Latch Alignment – Figure 5-1

The Latching tape drum assembly is pre-set to

accommodate 48mm [2 inch] wide tape. The tape

drum assembly is adjustable to provide alignment of

narrower tapes.

To move the latch to a position that corresponds to a

new tape core width (Figure 5-1):

1. Remove screw from the latch.

2. Move to the latch to the position that

corresponds to the tape core width.

3. Replace screw in the new latch location.

To adjust or center the tape width on the centerline

of the taping head, and therefore box center seam,

(Figure 5-2):

1. Loosen the locking hex nut behind tape drum

bracket on tape drum shaft. Use an adjustable

wrench or 25mm open end wrench.

2. Turn tape drum shaft in or out to center the tape

web (use 5mm hex wrench).

3. Tighten locking hex nut to secure the adjustment.

No other components require adjustment for tape

web alignment.

Note – Excess braking force will cause poor tape

application and may lead to tape tabbing

on the trailing tape leg.

Adjustments

Figure 5-1 – Tape Latch Alignment

Figure 5-2 – Tape Web Alignment

Figure 5-3 – Tape Drum Friction Brake

(Adjustments continued on next page.)

5mm Hex

Wrench

Shaft

25mm Hex

Wrench

Adjustment Nut,

Tape Drum Brake

AccuGlide 3 - 2" - NA

2012 January

WARNING

• To reduce the risk associated with

shear, pinch, and entanglement

hazards:

- Turn air and electrical supplies off

associated equipment before perform-

ing any adjustments, maintenance, or

servicing the machine or taping heads.

- Never attempt to work on the taping

head or load tape while the box drive

system is running

Adjustments (continued)

Applying Mechanism Spring

To obtain access to the spring, remove the taping

head cover (four mounting screws). Replace cover

when ﬁ nished.

The applying mechanism spring, shown in

Figures 5-4A and 5-4B, controls applying and

bufﬁ ng roller pressure on the box and returns

the mechanism to the reset position. The spring

pressure is pre-set, as shown in Figure 5-4A for

normal operation, but is adjustable.

If a tape gap appears on the trailing surface of the

box increase spring pressure. If the front of the box

is being crushed by the applying roller decrease

spring pressure.

Removing the spring end loop from the spring holder

and placing loop in other holes provided, as shown

in Figure 5-4B, will adjust the spring pressure.

To Adjust Tension:

1. Wrap a cord or small strap (non-adhesive) 4-6 turns

around the tension roller.

2. Attach a spring scale to the end of the cord or strap.

3. Turn the adjusting nut with the socket wrench

provided, until a force of approximately 0.5 kg to 0.9

kg [1 to 2 lbs.] is required to turn the roller by pulling

on the spring scale.

One-Way Tension Roller

Figure 5-5

The one-way tension roller is factory set. When

replacing this assembly, the roller must have

0,5 kg [1 lb.] minimum tangential force when turning.

Figure 5-4 – Applying Mechanism Spring

Figure 5-5 – One-Way Tension Roller

(Adjustments continued on next page.)

0.5 - 0.9kg

[1/2 lbs.]

Adjusting Nut

AccuGlide 3 - 2" - NA

2012 January

WARNING

• To reduce the risk associated with

shear, pinch, and entanglement

hazards:

- Turn air and electrical supplies off

associated equipment before perform-

ing any adjustments, maintenance, or

servicing the machine or taping heads.

- Never attempt to work on the taping

head or load tape while the box drive

system is running

AccuGlide 3 - 2" - NA

2012 January

Adjustments (continued)

Tape Leg Length

1. Remove and retain two hex head screws and

remove the brush from normal position “A” on side

frame.

2. Remount and secure brush in position “A-A” on

side frame forward of normal location using original

fasteners.

3. Remove cut-off bracket extensions from position "B".

4. Remount cut-off bracket extensions in forward

position “B-B”.

5. Remove and retain the one-way tension roller

assembly from slot “C” in frame.

6. Remount tension roller assembly near top of slot “C-

C” in frame using original fasteners.

7. Adjust tension roller according to "Leading Tape Leg

Length Adjustment" above.

Leading Tape Leg Length Adjustment – Figure 5-6

The one-way tension roller position is adjustable to

control the leading tape leg length.

Moving this roller farther away from the box top or

bottom surface will decrease the leading leg length.

Moving it closer to the box top or bottom surface will

increase the leading leg length.

Changing Tape Leg Length from 70 to 50mm

[2-3/4 to

2 Inches] – Figure 5-7

Note – When changing tape leg length, both

upper and lower heads must be adjusted

to apply the same leg lengths.

Figure 5-6 – Leading Tape Leg Length

Figure 5-7 – Changing Tape Leg Length

WARNING

• To reduce the risk associated with

shear, pinch, and entanglement

hazards:

- Turn air and electrical supplies off

associated equipment before perform-

ing any adjustments, maintenance, or

servicing the machine or taping heads.

- Never attempt to work on the taping

head or load tape while the box drive

system is running

One-Way

Tension

Roller

Tape Leg

50 or 70mm ± 6mm

[2 or 2-3/4in. ± 1/4in.

One-Way

Tension Roller

Assembly

Slot C-C

Slot C

Position A-A

Position A

Position B-B

Position B

Brush

Cut-Off

Bracket

Extension

WARNING

• To reduce the risk associated with

sharp blade hazards:

- Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp.

Troubleshooting

Cause

The tape is threaded incorrectly

The tape tension is too low

The knurled roller drags

Tape tracks to one side or drags

on the support tabs of applying

frame

The one-way tension roller is not

correctly positioned

Taping head is not set up properly

The blade is dull and/or has

broken teeth

Tape tension is insufﬁ cient

Adhesive has built up on the blade

The blade is not positioned

properly

The blade is dry

The blade is in backwards

One or both cutter springs are

missing or stretched

Tension roller surface is not fully

contacting the taping head frame

Correction

The tape must go around the wrap

roller before going around the

one-way tension roller

Adjust the one-way tension roller

Check for adhesive build-up

between the knurled roller and its

shaft. Clean and lubricate shaft.

Remove all lubricant from roller

surfaces.

Adjust the tape web alignments

Position the roller in its mounting

slot so that the tape extends

just beyond the centerline of the

applying roller

Check leg length adjustments

Replace the blade

Increase tape tension by adjusting

the one-way tension roller

Clean and adjust the blade

Make sure the blade is bottomed

out against the mounting bolts

Lubricate the blade oiler pad on

the blade guard

Mount the blade so that the

beveled edge is away from the

entrance of the head

Replace the defective spring(s)

Make sure one-way bearing is

below the surface of the tension

roller. If not, press bearing further

into roller or replace roller.

Troubleshooting Guide

Problem

The tape leg on the front of the

case is too long

The blade does not cut tape or the

tape end is jagged or shredded

AccuGlide 3 - 2" - NA

2012 January

Problem

Tape is tabbing on the trailing leg

on the back of the box

The tape end does not stay in

application position in front of the

applying roller

Tape not centered on box seam

Cause

There is excess tension on the

tape drum assembly and/or the

one-way tension roller assembly

Rollers in the tape path do not

rotate freely

The blade is not cutting tape

properly

The tape is threaded incorrectly

Applying mechanism spring has

too little tension

The tape is incorrectly threaded

Flanged knurled roller overruns on

return of applying mechanism to

its rest position

Applying roller overruns on return

of applying mechanism to its rest

position

The one-way tension roller is not

correctly positioned

The one-way tension roller is

defective

Tape drum not centered

Centering guides not centered

Box ﬂ aps not of equal length

Correction

Adjust the one-way tension roller

and/or the tape drum assembly

Clean adhesive deposits from

the surface, ends, and shafts of

the rollers. Then lubricate roller

shafts. Remove all lubricant from

roller surfaces.

Refer to tape cutting problems

Re thread the tape

Move spring hook to next tighter

hole

Re thread the tape

Adjust tension roller position in

mounting slot to lengthen tape leg

There should be a slight drag

when rotating the applying roller.

If not, check friction springs and/

or friction pins and replace if

necessary

Position roller in it mounting slot

so that tape end extends beyond

centerline of applying roller

Replace the one-way tension

roller

Reposition tape drum

Adjust centering guides

Check box speciﬁ cations

Troubleshooting Guide

Troubleshooting (continued)

AccuGlide 3 - 2" - NA

2012 January

AccuGlide 3 - 2" - NA

2012 January

Spare Parts/Service Information

Recommended Spare Parts

Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should

be ordered to keep the taping heads in production:

AccuGlide™ 3 Upper Taping Head - 2 inch

Qty. Part Number Description

4 78-8076-4500-3 Stud – Mounting

1 78-8137-3311-6 Spring – Upper Extension

1 78-8017-9173-8 Blade – 65mm/2.56 Inch

2 78-8052-6602-6 Spring – Cutter

1 78-8076-4726-4 Tool – Tape Threading

AccuGlide™

3 Lower Taping Head - 2 inch

Qty. Part Number Description

1 78-8017-9173-8 Blade – 65mm/2.56 Inch

2 78-8052-6602-6 Spring – Cutter

4 78-8076-4500-3 Stud – Mounting

1 78-8137-3312-4 Spring – Lower Extension

1 78-8076-4726-4 Tool – Tape Threading

In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare

parts be maintained which will require replacement under normal wear of the taping head.

Qty. Part Number Description

1 78-8057-6179-4 Roller – Applying

1 78-8057-6178-6 Roller – Bufﬁ ng

1 78-8113-7030-9 Spring – Torsion

Replacement Parts and Service

Refer to the ﬁ rst page of this instruction manual “Replacement Parts and Service Information".

Replacement Parts Illustrations and Parts Lists

AccuGlide™ 3 High Speed 2 Inch Upper Taping Head, Type 10800

AccuGlide™ 3 High Speed 2 Inch Lower Taping Head, Type 10800

1. Refer to the Taping Head Assemblies Figure to ﬁ nd all the parts illustrations identiﬁ ed by f gure numbers.

2. Refer to the ﬁ gure or ﬁ gures to determine the individual parts required and the parts reference number.

3 . The replacement parts list, that follows each illustration, includes the part number and part description

for the parts in that illustration.

Note – The complete description has been included for standard fasteners and some commercially

available components. This has been done to allow obtaining these standard parts locally, should

the customer elect to do so.

4. Refer to the ﬁ rst page of this instruction manual "Replacement Parts and Service Information" for

replacement parts ordering information.

Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown

are available only on a special order basis. Contact 3M/Tape Dispenser Parts to

conﬁ rm item availability.

AccuGlide 3 - 2" - NA

2012 January

AccuGlide 3 - 2" - NA

2012 January

Tape Head -

AccuGlide

™

3 - 2 inch

AccuGlide

™

3 - 2"

Figure 10919 (Haute)

Figure 10920 (Bas)

Figure 10921

Figure 10922

Figure 10925 (Haute)

Figure 10401

Figure 10923

Figure 10924 (Bas)

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

Figure 10925 – Upper Head

Figure 10925 – 2" Upper Head

Ref. No. 3M Part No. Description

10925-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly

10925-2 78-8137-3295-1 Frame – Front Upper Assembly

10925-3 78-8068-4143-9 Guide – #1

10925-4 78-8068-4144-7 Guide – #2

10925-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12

10925-6 78-8010-7416-8 Nut – Hex Jam, M4

10925-7 78-8070-1251-9 Spacer – Spring

10925-8 78-8137-3298-5 Shaft - Pivot 90mm

10925-9 78-8052-6560-6 Spacer – Front

10925-10 78-8060-7936-0 Brush Assembly

10925-11 78-8052-6564-8 Shaft – Tension Roller

10925-12 78-8052-6568-9 Shaft – Wrap Roller

10925-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10925-15 78-8100-1009-6 Washer – Special

10925-16 78-8052-6565-5 Roller – Top Tension

10925-17 26-1004-5510-9 Washer – Plain, M10

10925-18 78-8052-6567-1 Spring – Compression

10925-19 78-8017-9077-1 Nut – Self Locking, M10 x 1

10925-20 78-8052-6569-7 Roller – Wrap

10925-21 26-1000-1613-3 Ring – Retaining, Tru-Arc #1-420-0120-100

10925-22 78-8076-4500-3 Stud – Mounting (not shown)

10925-23 78-8076-5242-1 Stop – Cut-Off Frame

10925-24 78-8060-8179-6 Screw – Flat Hd Hex, M6 x 20

10925-25 78-8076-5477-3 Washer – Special /6.5 x 20 x 4

10925-26 78-8137-3299-3 Guard – Head

10925-27 78-8060-8087-1 Screw – M5 x 10

10925-28 78-8005-5741-1 Washer – Flat, M5

10925-29 78-8133-9615-3 Bumper

10925-30 78-8133-9605-4 Label – Threading, English Language

10925-31 78-8076-4716-5 Star Washer 4mm

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

AccuGlide 3 - 2" - NA

2012 January

Figure 10922 – Upper and Lower Heads

AccuGlide

™

3 - 2"

Figure 10922 – 2" Upper and Lower Heads

Ref. No. 3M Part No. Description

10922-1 78-8133-9509-8 Applying Arm #1

10922-2 78-8133-9510-6 Applying Arm #2

10922-3 78-8070-1221-2 Plate – Tape

10922-4 78-8070-1309-5 Shaft Roller

10922-5 78-8070-1367-3 Roller – Knurled Assembly

10922-6 78-8070-1266-7 Roller – Wrap

10922-7 78-8052-6580-4 Spacer

10922-8 78-8017-9082-1 Bearing – Special, 30 mm

10922-9 78-8017-9106-8 Screw – Bearing Shoulder

10922-10 78-8052-6575-4 Shaft – Roller

10922-11 78-8017-9074-8 Washer – Nylon, 15 mm

10922-12 26-1004-5510-9 Washer – Friction

10922-13 78-8052-6567-1 Spring – Compression

10922-14 78-8137-1438-9 Assembly– Applying Roller

10922-15 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10922-16 78-8094-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

Figure 10919 – Upper Head

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

Figure 10919 – 2" Upper Head

Ref. No. 3M Part No. Description

10919-1 78-8137-3300-9 Bufﬁ ng Arm – Sub Assembly

10919-2 78-8137-3301-7 Bufﬁ ng Arm – Sub Assembly

10919-3 78-8052-6575-4 Shaft – Roller

10919-4 78-8137-1398-5 Roller - Bufﬁ ng Assembly

10919-5 78-8070-1220-4 Spacer – Spring

10919-6 78-8052-6580-4 Spacer

10919-7 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10919-8 78-8137-3311-6 Spring – Upper (100 fpm)

10919-9 78-8070-1244-4 Holder – Spring

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

AccuGlide 3 - 2" - NA

2011 July

Figure 10923 – Upper and Lower Heads

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

Ref. No. 3M Part No. Description

10923-1 78-8137-3302-5 Link – Assembly

10923-3 78-8137-3304-1 Shaft – Pivot, Bufﬁ ng

10923-4 78-8017-9082-1 Bearing – Special 30 mm

10923-5 78-8017-9106-8 Screw – Bearing Shoulder

10923-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10923-7 78-8137-3305-8 Spacer – Applying Pivot

10923-8 78-8137-3306-6 Shaft – Pivot, Applying

10923-9 78-8094-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk

Figure 10923 – 2" Upper and Lower Heads

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

Figure 10921 – Upper and Lower Heads

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

Figure 10921 – 2" Upper and Lower Heads

Ref. No. 3M Part No. Description

10921-1 78-8137-3307-4 Frame – Cut-Off Weldment

10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch

10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher

10921-4 78-8070-1371-5 Blade Guard Assembly – W/English Language Label

10921-5 78-8052-6597-8 Shaft – Blade Guard

10921-7 26-1005-4758-2 Screw – Flat Hd, Soc Dr, M4 x 10

10921-8 78-8017-9135-7 Shaft – Spacer

10921-9 78-8052-6600-0 Spacer

10921-10 78-8070-1269-1 Bumper

10921-11 26-1005-4757-4 Screw – Flat Hd, Soc Dr, M5 x 20

10921-12 78-8052-6602-6 Spring – Cutter

10921-13 78-8017-9132-4 Pivot – Cutter Lever

10921-14 26-1003-5828-7 Screw – Spec, Hex Hd, M6 x 10

10921-15 78-8137-3308-2 Slide – Extension

10921-16 26-1008-6574-5 Screw – Flat Hd, Phil Dr, M4 x 10

10921-17 78-8113-7031-7 Bushing – 58.5mm Long

10921-18 78-8113-7030-9 Spring – Torsion

10921-19 78-8070-1335-0 Label – Warning, English

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

Figure 10401 – Upper and Lower Heads

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

Figure 10401 – 2" Latch Upper and Lower Heads

Ref. No. 3M Part No. Description

10401-1 78-8070-1395-4 Bracket – Bushing Assembly

10401-2 78-8076-4519-3 Shaft – Tape Drum, 50mm

10401-3 78-8017-9169-6 Nut – M18 x 1

10401-4 78-8098-8827-0 Tape Drum Sub Assembly – 2 Inch Wide

10401-5 78-8098-8749-6 Tape Drum

10401-6 78-8098-8817-1 Leaf Spring

10401-7 26-1002-5753-9 Screw – Self Tapping

10401-8 78-8060-8172-1 Washer – Friction

10401-9 78-8052-6271-0 Washer – Tape Drum

10401-10 78-8100-1048-4 Spring – Core Holder

10401-11 78-8017-9077-1 Nut – Self Locking, M10 x 1

10401-12 78-8100-1046-8 Spacer – Bracket

10401-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10401-14 78-8098-8814-8 Tape Drum Assembly – 2 Inch Head

10401-15 26-1004-5510-9 Washer – Plain, M10

10401-16 78-8098-8816-3 Latch – Tape Drum

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

24 25

Figure 10924 – Lower Head

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

Figure 10924 – 2" Lower Head

Ref. No. 3M Part No. Description

10924-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly

10924-2 78-8137-3297-7 Frame – Front Lower Assembly

10924-3 78-8068-4144-7 Guide – #2

10924-4 78-8068-4143-9 Guide – #1

10924-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12

10924-6 78-8010-7416-8 Nut – Hex, M4

10924-7 78-8070-1251-9 Spacer – Spring

10924-8 78-8054-3298-5 Spacer – 10 x 10 x 90 mm

10924-9 78-8052-6560-6 Spacer – Front

10924-10 78-8060-7936-0 Brush Assembly

10924-11 78-8052-6564-8 Shaft – Tension Roller

10924-12 78-8052-6568-9 Shaft – Wrap Roller

10924-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10924-15 78-8100-1009-6 Washer – Special

10924-16 78-8052-6606-7 Roller – Tension Bottom

10924-17 26-1004-5510-9 Washer – Plain, M10

10924-18 78-8052-6567-1 Spring – Compression

10924-19 78-8017-9077-1 Nut – Self Locking, M10 x 1

10924-20 78-8052-6569-7 Roller – Wrap

10924-21 26-1000-1613-3 Ring – Retaining, Tru-Arc #1-420-0120-100

10924-22 78-8076-4500-3 Stud – Mounting (not shown)

10924-23 78-8076-5242-1 Stop – Cut-Off Frame

10924-24 78-8060-8179-6 Screw – Flat Hd Hex, M6 x 20

10924-25 78-8076-5477-3 Washer – Special /6.5 x 20 x 4

10924-26 78-8137-3299-3 Guard – Head

10924-27 78-8060-8087-1 Screw – M5 x 10

10924-28 78-8005-5741-1 Washer – Flat, M5

10924-29 78-8076-4734-8 Bumper

10924-30 78-8133-9606-2 Label – Threading, English Language

10924-31 78-8076-4716-5 Star Washer 4mm

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

Figure 10920 – Lower Head

AccuGlide 3 - 2" - NA

2012 January

AccuGlide

™

3 - 2"

Figure 10920– Lower Head

AccuGlide 3 - 2" - NA

2012 January

Ref. No. 3M Part No. Description

10920-1 78-8137-3300-9 Bufﬁ ng Arm – Sub Assembly

10920-2 78-8137-3301-7 Bufﬁ ng Arm – Sub Assembly

10920-3 78-8052-6575-4 Shaft – Roller

10920-4 78-8137-1398-5 Roller - Bufﬁ ng Assembly

10920-5 78-8070-1220-4 Spacer – Spring

10920-6 78-8052-6580-4 Spacer

10920-7 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10920-8 78-8137-3312-4 Spring – Lower (100 fpm)

10920-9 78-8070-1244-4 Holder – Spring

AccuGlide

™

3 - 2"

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